Lincoln Electric BURNY KALIBURN Spirit II 275 User Manual

User's Manual
Spirit II 275
High Current Density Plasma Cutting System
with Manual Gas Console (MGC)
BK718116 Rev F
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Lincoln Electric BURNY KALIBURN Spirit II 275 Specifications

General

Brand	Lincoln Electric
Model	BURNY KALIBURN Spirit II 275
Category	Welding System
Language	English

Summary

Spirit II User's Manual

Safety

General Precautions

General safety information for operators and nearby personnel.

Ultraviolet Radiation Protection

Precautions against UV radiation from plasma cutting.

Noise Protection

Guidelines for ear protection due to high noise levels.

Operation

Operating the Manual Gas Console (MGC)

Guide to using the MGC for system control.

Setting up to Cut

Procedure to configure the system for cutting operation.

Setting up to Mark (Overrides Cut)

How to configure the system for marking operations.

Verifying Input Gas Pressures

Check and confirm gas input pressures are within range.

Making a Cut or Mark

Steps to initiate and perform cutting or marking.

Piercing Thick Materials

Techniques for piercing thick materials safely and effectively.

Moving Pierces and Edge Starts

Methods for starting cuts on thick materials.

Cut Quality

Guidelines for achieving and assessing cut quality.

Checking Errors

Procedure to view system error logs.

Checking the Version and Serial Number

How to find system hardware/software info.

Changing the Language

Instructions for changing the display language.

Adjusting the Screen Contrast

How to adjust the display contrast.

Torch Consumables and Cutting Charts

Installing / Removing the Torch Head

Steps to install and remove the torch head.

Installing / Replacing Consumables

Guide for installing and replacing torch consumables.

Maximizing Consumable Life

Tips and guidelines for extending consumable life.

Inspecting for Damage

How to inspect consumables for damage.

Selecting Consumables

Charts for selecting correct consumables for materials.

Cutting Charts

Tables providing parameters for various cutting tasks.

Maintenance and Troubleshooting

Routine Maintenance

Recommended monthly checks for system upkeep.

Replacing the Torch Coolant and Filter

Procedure for flushing and replacing coolant/filter.

Microprocessor (DSP) Status Indicators

Explanation of diagnostic LEDs for troubleshooting.

Microprocessor (DSP) Sequence of Operation

Describes LED behavior during system operation.

Error Codes

List of system error codes and their descriptions.

General Troubleshooting

Common problems and their potential causes.

Chopper Test Procedure

Steps for testing the power supply chopper module.

Parts List

Power Supply Component Details

List and diagrams of power supply parts by view.

Manual Gas Console Component Details

List and diagrams of MGC parts by view.

Impulse Start Console (BK300500) Parts

List and diagrams of ISC components.

Torch and Manifold Assemblies

Parts for torch and manifold assemblies.

Cables and Hoses

Part numbers for various cables and hoses.

Optional Gas Hoses

Part numbers for optional gas supply hoses.

Inova Interface Cables

Part numbers for Inova option cables.

PCB Component Reference Locations

Diagrams showing component locations on PCBs.

Internal Inova Console Option

Overview and Plug Identification

Intro to Inova option and plug numbering.

Unique Interconnect Cables

Details on FII and JII cables for Inova integration.

Grounding Methods

Procedures for grounding the internal Inova console.

Internal Inova Console Parts List

Components for the internal Inova console.

Electromagnetic Compatibility (EMC)

EMC Background and Standards

Information on EMC compliance and standards.

EMC Installation and Usage Guidelines

Guidelines for proper installation and usage.

EMC Emission Reduction Methods

Techniques to minimize electromagnetic emissions.

EMC Maintenance and Cable Management

Routine maintenance and cable handling for EMC.

Equipotential Bonding and Earthing

Bonding and earthing procedures for EMC.

Screening and Shielding for EMC

Using screening and shielding for interference reduction.