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Lincoln Electric Flextec 650x User Manual

Lincoln Electric Flextec 650x
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Operator’s Manual
Flextec
®
650x
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www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM10373 | Issue D ate Jun-18
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
12596
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)

Questions and Answers:

Lincoln Electric Flextec 650x Specifications

General IconGeneral
BrandLincoln Electric
ModelFlextec 650x
CategoryWelding System
LanguageEnglish

Summary

Safety First Steps

Examine Carton and Equipment for Damage

Inspect packaging and equipment for damage upon receipt.

General Safety Practices

Follow manual and safety precautions; keep head out of fumes; ensure ventilation.

Personal Protective Equipment

Wear proper eye, ear, and body protection for welding.

Special Situations and Precautions

Avoid welding hazardous materials/containers; use ventilation for painted parts.

Specific Safety Warnings

California Proposition 65 Warnings

Warnings about chemicals known to cause cancer and birth defects.

Arc Welding Hazards and Pacemaker Users

Protect yourself and others from arc welding dangers; consult doctor if pacemaker user.

Engine Powered Equipment Safety

Specific safety guidelines for operating engine-powered equipment.

Electric and Magnetic Field Safety

Understand and minimize exposure to EMF fields during welding.

Hazard Awareness and Prevention

Electric Shock Prevention

Take precautions to prevent electric shock from welding equipment.

Arc Ray Protection

Protect eyes and skin from arc rays using proper shielding.

Fumes and Gas Safety

Ensure adequate ventilation and avoid breathing hazardous fumes and gases.

Fire, Explosion, and Cylinder Safety

Fire and Explosion Prevention

Remove fire hazards; prevent sparks from causing fires or explosions.

Compressed Gas Cylinder Safety

Handle compressed gas cylinders carefully to prevent explosions.

Electrical Equipment Installation Safety

Follow codes for installing and grounding electrically powered equipment.

Technical Specifications

Power Source Input Voltage and Current

Details on input voltage, current, idle power, and power factor.

Rated Output by Process

Output ratings (Amps, Volts) for various welding processes and duty cycles.

Recommended Input Wire and Fuse Sizes

Guidelines for selecting appropriate input wire and fuse sizes.

Physical Dimensions

Dimensions (Height, Width, Depth) and Weight of the Flextec 650x.

Temperature Ranges

Operating and storage temperature limits for the equipment.

Auxiliary Reconnect Input Ranges

Input voltage ranges for VRD Enabled and Disabled modes.

Installation Procedures

Electrical Safety During Installation

Precautions for qualified personnel, power off, grounding.

VRDTM (Voltage Reduction Device)

Information on the VRD feature and its function.

Location and Ventilation

Guidelines for selecting a suitable operating location and ensuring proper ventilation.

Lifting, Tilting, and Stacking

Instructions for safe handling and placement of the machine.

Environmental Limitations

Guidelines for operating the machine in outdoor and environmental conditions.

Input and Grounding Connections

Procedures for connecting input power and ensuring proper machine grounding.

High Frequency Protection

Advice on protecting equipment from high frequency interference.

Installation Details

High Temperature Operation Ratings

Output ratings at elevated temperatures (55°C).

Input Connection and Voltage Selection

Steps for connecting input power supply and selecting voltage.

Input Fuse and Supply Wire Considerations

Guidance on selecting appropriate input fuses and supply wire sizes.

Cable Connections and Paralleling

Connector Pin Assignments

Details of pin assignments for 12-pin accessory, 5-pin, and 14-pin wire feeder connectors.

Electrode and Work Cable Guidelines

Connecting electrode and work cables, polarity, cable routing.

Control Cable Guidelines

Recommendations for using Lincoln control cables and their length.

Paralleling Power Sources

Instructions for paralleling Flextec® 650x units for increased output.

Connecting Wire Feeders and Tractors

Connecting LF-72 and LF-74 Wire Feeders

Diagram and control settings for connecting LF-72 and LF-74 wire feeders.

Connecting LN-10 and DH-10 Wire Feeders

Diagram and control settings for LN-10 and DH-10 wire feeders.

LN-10/DH-10 Control Switch Setup

Guide to setting DIP switches for LN-10 and DH-10 controls.

Connecting LN-25 Pro/Pipe, Activ8 Feeders

Diagrams and settings for LN-25 Pro/Pipe, Activ8 feeders.

Connecting LN-25 Pro Dual Power Feeder

Diagram and settings for LN-25 Pro Dual Power feeder.

Connecting LN-7 Wire Feeder

Diagram and control settings for connecting the LN-7 wire feeder.

Connecting LN-8 and LN-9 Wire Feeders

Diagrams and control settings for connecting LN-8 and LN-9 wire feeders.

Connecting NA-3, NA-5 Wire Feeders

Diagrams and settings for NA-3, NA-5 wire feeders.

Connecting LT-7 Tractor

Diagram and control settings for connecting the LT-7 tractor.

Operation and Controls

Operating Safety Precautions

Warnings about electrical shock, fumes, fire, and arc rays during operation.

Graphic Symbols

Explanation of symbols used on the machine and in the manual.

Product Overview and Capabilities

Overview of the Flextec 650x, its features, and power capabilities.

Front Panel Controls

Detailed explanation of each control and indicator on the machine's front panel.

Back Panel Controls

Explanation of the input power cord hole, access panel, reconnect, and auxiliary power features.

Internal Controls and Configuration

How to set internal dip switches for VRD, Multi-Weld, and calibration.

Power-Up Sequence

What happens when power is applied to the machine.

Common Welding Procedures

Guidelines for selecting weld modes and procedures.

Control Functions and Displays

Explanation of controls, meters, and indicator lights for operation.

Welding Mode Operations

GTAW Mode Operation

Operation details, controls, and meters for GTAW mode.

CV-Gas Mode Operation

Operation details, controls, and meters for CV-Gas welding.

CV-Innershield Mode Operation

Operation details, controls, and meters for CV-Innershield welding.

CV-SAW Mode Operation

Operation details, controls, and meters for CV-SAW welding.

ArcLink Mode Operation

Operation details for ArcLink mode, controlled by wire feeder.

CrossLinc™™ Technology

Explanation of CrossLinc communication for remote voltage control.

Maintenance Procedures

General Maintenance Safety

Safety precautions for performing maintenance on the equipment.

Visual Inspection

Inspecting internal components for signs of damage or overheating.

Routine Maintenance Checks

Performing daily checks on VRD functionality and periodic cleaning.

Thermal Protection and Periodic Cleaning

Understanding thermal protection and performing periodic cleaning.

Current and Voltage Calibration

Step-by-step guide for calibrating the machine's current and voltage output.

Troubleshooting Guide

Using the Troubleshooting Guide

Instructions on how to use the guide to identify and resolve issues.

Basic Machine Problem Diagnosis

Common problems, possible causes, and recommended actions for the machine.

Fault Codes and Error Interpretation

Information on status LEDs and troubleshooting using fault codes.

Diagrams and Specifications

Wiring Diagram (Code 12596)

Detailed wiring diagram for the Flextec 650x with code 12596.

Dimensional Layout

Visual representation of the machine's dimensions and layout.

Customer Assistance Policy

Lincoln Electric Assistance Policy

Details Lincoln Electric's policy on providing advice and information on products.

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