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HYDROBAR SPRINT 542
LNS HYDROBAR SPRINT 542 User Manual
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LNS America
4621 East T
ech Drive
Cincinnati, Ohio 45245
T
el: 513-528-5674
Fax: 513-388-5046
CustomerService@LNSamerica.com
http://www
.LNS-america.com
Instruction
manual
ENG
9.042.01.ENG
2
Table of Contents
Default Chapter
2
Table of Contents
2
Chapter 1 Basic Notions
7
Structure
8
Cross-References
8
Captions
8
Symbols and Terminology
8
Rights
9
Declaration of Compliance
10
Safety Instructions
11
Safety Devices
12
Description
12
Layout of the Safety Elements on the Bar Feed System
12
Chapter 2 Technical Data
13
Characteristics (*)
14
Floor Plans
14
Left/Front Loading
15
Left/Front Loading (2 M)
16
Layout of the Main Elements
17
Chapter 3 Installation
19
Transportation
20
Description
20
Unpacking
20
Preparation for Mounting
21
Mounting
23
Alignment
23
Anchoring to the Ground
24
Connecting
24
Chapter 4 Electrics
25
Electrical Equipment
26
Description
26
Layout of the Electrical Elements on the Bar Feed System
27
Description of the Electrical Elements of the Bar Feed System
29
Main Electrical Cabinet
30
Layout of the Elements in the Electrical Cabinet
30
Description of the Elements in the Cabinet
32
Electrical Diagrams
39
Interface
49
Description
49
Connections
50
Chapter 5 Pneumatics
55
Pneumatic Equipment
56
Description
56
Layout of the Pneumatic Elements
56
Air Filtering Unit
57
Description
57
Layout of the Elements
57
Connection
57
Settings
57
Pneumatic Valve Battery
59
Description
59
Layout of the Elements
59
Description of the Elements
60
Pneumatic Diagrams
61
Chapter 6 Hydraulics
65
Hydraulic Equipment
66
Description
66
Layout of the Elements
66
Setting
67
Filling and Draining
67
Hydraulic Diagram
68
Symbols
68
Chapter 7 General Description
69
Bar Magazine
70
Description
70
Layout of the Elements
70
Setting
70
Guiding Zone
71
Description
71
Layout of the Elements (*)
71
Guiding Elements (Bearings)
72
Pusher
73
Description
73
Layout of the Elements
73
Belt Drive
76
Description
76
Layout of the Elements
76
Belt
76
REMNANT EXTRACTION SYSTEM (Option)
77
Description
77
Layout of the Elements
77
Replacement of the Blades
78
Material Presence Control
78
RETRACTION SYSTEM (Option)
79
Description
79
Operation
79
FRONT REST (Standard)
80
Description
80
Layout of the Elements
81
PNEUMATIC FRONT REST 2 POSITIONS (Option)
81
Description
81
Setup
81
AUTOMATIC FRONT REST (Option)
82
Description
82
Layout of the Elements
82
Setup
82
Chapter 8 Operation
83
Powering up
84
Remote Control
85
Display
86
Softkeys
88
Left / Right / up / down Direction Softkeys
88
Emergency Stop Button
88
STOP Softkey
88
Control Settings (Parameters)
89
Description
89
Accessing the Control Settings (Parameters)
90
Procedures for Setting Positioning Parameters
104
Bar Feed Pre-Run Inspection
108
Bar Feed Mechanical Setup
108
Lathe Mechanical Setup
110
Lathe Bar Feed Adaptation
111
Automatic Cycle
112
New Loading Bar Stock
112
Part Feed out
112
Remnant Extraction
112
Powering off
113
Chapter 9 Malfunctions
115
Factors Affecting Performance
116
Installation
116
Gap between the Guiding Elements and the Bar
116
Gap between the Spindle and the Bar
116
Material
117
Maintenance
118
Hydraulics
118
Pneumatics
118
Batteries
118
Mechanics
118
Cleaning
118
Chapter 10 Appendices
119
Appendix B: Programming Example
120
Appendix B: Pusher Assembly (Sticker)
121
Appendix C: Ordering Form
125
Appendix D: Address Lns
126
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LNS HYDROBAR SPRINT 542 Specifications
General
Model
Sprint 542
Maximum Bar Diameter
42 mm
Minimum Bar Diameter
5 mm
Power Supply
400V
Type
Hydrodynamic Bar Feeder
Bar Capacity
Single Bar
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