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LNS SERVO S3 T - User Manual

LNS SERVO S3 T
120 pages
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For CNC machine tool peripherals,
it’s
LNS
, then all the rest
QUICK LOAD SERVO S3 T BARFEED
Instruction Manual
9.021.04.US
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Summary

Basic Principles

Structure of the Manual

Explains page numbering, chapter titles, and model identification.

Captions and Cross-references

Explains how reference numbers are shown with LNS ordering numbers and how chapters refer to each other.

Symbols and Terminology Guide

Explains warning signs, notes for safety, and operational guidance.

Legal Rights and Responsibilities

Covers copyright, liability for use, and trademark information.

CE Declaration of Conformity

Declares compliance with EU directives and lists harmonised standards used.

Safety Instructions for Operation

Provides crucial safety guidelines for installation, maintenance, and operation.

Safety Devices Overview

Explains safety covers, switches, and emergency stop functions.

Bar Feeder Component Layout

Identifies key components and their designations on the bar feeder.

Technical Data

Technical Characteristics

Lists weight, dimensions, capacities, power, and performance data.

Floor Plan and Dimensions

Provides space requirement information for installing the bar feeder.

Loading Configurations

Shows technical drawings for various loading configurations (rear/front, transverse/longitudinal).

Bar Feeder Element Layout

Identifies and describes various components of the bar feeder.

System Start-Up Procedures

Transportation and Unpacking

Details delivery methods (pallet/crate) and provides unpacking instructions and safety precautions.

Preparation for Mounting

Instructions for lifting, moving, and positioning the bar feeder for installation.

Bar Magazine Assembly and Positioning

Steps for assembling the bar magazine and adjusting its position.

Limiter Assembly and Setup

Instructions for assembling and setting the bar length limiters.

Retraction System Assembly and Operation

Details assembly and operation of the retraction system for moving the bar feeder.

Height Adjustment and Alignment

Procedures for adjusting bar feeder height and aligning it with the lathe.

Anchoring the Bar Feeder

Explains the need for anchoring and the provided anchorage points.

Safety Analysis for Integration

Points to consider for safe assembly and integration of the unit.

Electrical and Pneumatic Connection Overviews

Refers to relevant chapters for electrical and pneumatic connection details.

Electrical System Details

Electrical Equipment Description

Introduces the chapter on electrical circuits and components.

Electrical Component Layout

Identifies electrical components like remote control, cabinet, and safety switches.

Electrical Cabinet Layout and Elements

Details the layout and components within the electrical cabinet.

Transformer and Amplifier Details

Explains the function, connection, and protection of transformers and servo amplifiers.

Programmable Controller (PLC)

Explains the PLC's function, modules, and battery status.

PLC Inputs;Outputs and Diagrams

Lists and describes PLC signals and presents electrical diagrams.

Interface Connections

Details interface requirements, power supply, and signals between lathe and bar feeder.

Pneumatic System Overview

Pneumatic Equipment and Components

Details pneumatic components and mandatory pressure requirements.

Air Unit Functionality and Settings

Describes the air unit, its connections, and pressure setting procedure.

Pneumatic Battery and Manual Activation

Details pneumatic battery elements, layout, and manual activation.

Pressure Control Unit

Explains the function and setting procedure for the pressure control unit.

Pneumatic Diagrams

Presents symbols and pneumatic circuit diagrams.

General Description of Components

Bar Magazine Features and Limiters

Describes bar magazine capacity, features, and limiter adjustment.

Loading Bars of Different Lengths

Recommendations for loading bars of varying lengths and orientations.

Loading Bars of Same Length

Using the feeder for parts like piston rods and adjusting rear limiter.

Handling Profiled Material

Notes on additional settings and accessories required for profiled bar loading.

Loading Table Functionality and Calibration

Explains the loading table's functions and the calibration procedure.

Drive Device Description

Explains the servo motor and carrier system for the loading pusher.

Pusher System Details

Explains pusher types, ranges, layout, and replacement procedure.

Pusher Replacement and Mechanical Stop

Step-by-step guide for replacing the pusher and setting the mechanical stop.

Loading Tubes and Belt Maintenance

Describes methods for loading tubes and instructions for belt tensioning.

Retraction System Overview and Operation

Explains the retraction system's purpose, types, and operation.

Optional Kits and Features

Details optional kits for square bars and quick part loading.

Operating the Bar Feeder

Powering On;Off and Remote Control

Instructions for powering the bar feeder on/off, and remote control interface overview.

Remote Control Display and Icons

Explains the display screen elements and the meaning of available icons.

Control Keys and Modes

Describes multi-function, direction, emergency stop, and mode buttons.

Job Set-Up and Pusher Adaptation

Outlines job preparation and pusher change for different bar types.

Loading Stop Adjustment

Procedures for adjusting loading stops for profiled and round bars.

Lathe Settings and Reduction Tubes

Discusses collet types, chuck grip, and the use of reduction tubes.

Parameter Settings and Function Access

Details parameters for adapting the bar feeder and accessing setting functions.

Part Adjustment and Top-Cut Position

Covers setting part diameter, shape, length, and top-cut position.

Variable;Constant Material Length

Parameter to save time when loading new bars of the same length.

Part Feed Out Rate and Application Setup

Parameters for feed rate adaptation and application setup modes.

Sub Spindle and Extended Pusher Loading

Modes for part feed out via sub spindle and loading with extended pusher.

Miscellaneous Operation Settings

Covers misc. applications, torque settings, and language selection.

Position Settings

Settings for End of Bar Position and Top-Cut Position.

Parts Library Management

Explains the parts library for storing and recalling part parameters.

Service Parameters and Help Screens

Details service parameters and how to access help screens.

Input;Output Signal Status

Shows the status of current input and output signals used in the barfeed.

Alarms List and Memory List

Displays alarm history and helps monitor memory list and bits.

Automatic Cycle Operation

Provides a sequential diagram for the automatic cycle of the bar feeder.

End of Bar and Top-Cut Position Setting

Explains and details the setting procedures for End of Bar and Top-Cut positions.

Malfunctions and Maintenance

Alarm Codes and Descriptions

Lists PLC alarms, their descriptions, and corresponding solutions.

Specific PLC and System Alarms

Details alarms for low air pressure, switch faults, and table raising issues.

Specific Switch and Table Alarms

Details alarms for switch/probe faults and table lowering issues.

Specific Operational Alarms

Details alarms for probe activation, magazine empty, and cycle interruptions.

Specific Lathe Interaction Alarms

Details alarms related to lathe collet, feed out, and M-code synchronization.

Specific System Fault Alarms

Details alarms for pusher faults, communication errors, and simulation issues.

Specific Data and Motor Alarms

Details alarms for part ID, file errors, motor issues, and configuration mismatches.

Specific Amplifier and Communication Alarms

Details alarms for amplifier status, communication, and firmware compatibility.

Servo Amplifier Alarm Codes

Lists servo amplifier alarm codes, errors, and deactivation methods.

General Maintenance Procedures

Covers maintenance for pneumatics, batteries, belt, and cleaning.

Appendices and Additional Information

Ordering Form for Parts

A form to be filled out for ordering spare parts or devices.

Programming Example for Lathe Integration

Provides an example of programming for lathe integration.

LNS Contact Information

Lists contact websites for LNS Europe, America, and Asia.

LNS SERVO S3 T Specifications

General IconGeneral
BrandLNS
ModelSERVO S3 T
CategoryIndustrial Equipment
LanguageEnglish

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