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LORCH MicorStick 160 User Manual

LORCH MicorStick 160
156 pages
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Lorch Schweißtechnik GmbH Im Anwänder 24 - 26 D-71549 Auenwald Germany
Tel. +49 7191 503-0 Fax +49 7191 503-199 info@lorch.eu www.lorch.eu

Table of Contents

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LORCH MicorStick 160 Specifications

General IconGeneral
Input Voltage230 V
Welding Current Range10-160 A
Rated Welding Current160 A
Protection ClassIP23
Welding ProcessMMA
Duty Cycle40%
Duty Cycle at Rated Welding Current40%
Electrode Diameter (MMA)1.5 - 4.0 mm

Summary

Control Panel Overview

BasicPlus Control Interface

Details the control interface elements for the BasicPlus model.

ControlPro Control Interface

Details the control interface elements for the ControlPro model.

Symbols and General Use

Operation Manual Symbols

Explains hazard and information symbols found in the manual.

Machine Symbols

Explains hazard and disconnection symbols displayed on the machine.

Intended Machine Usage

Defines the machine's intended applications and sector.

Safety Precautions

General Safety Guidelines

Covers essential safety practices for operation and handling.

Specific Safety Rules

Details rules for environment, power, and equipment handling.

Technical Specifications and Conditions

Ambient Conditions and Unit Protection

Defines operating ranges, protection features, and cooling needs.

Noise Emission and EMC

Details noise levels and electromagnetic compatibility requirements.

UVV Inspection Requirements

Outlines mandatory safety inspection requirements.

Setup and Operation

Setup and Transport Procedures

Instructions for positioning, securing, and moving the machine.

Brief Operating Instructions

Step-by-step guide for initial setup and welding start.

Power Supply Connection

Details on connecting mains power, including safety warnings.

Welding Processes and Connections

Battery and Generator Operation

Guidance on using alternative power sources for operation.

Electrode Welding Process

Steps for connecting and performing electrode welding.

TIG Welding Process

Instructions for setting up and performing TIG welding.

Commissioning and Control Panel Details

Inert Gas Cylinder Connection

Procedure for connecting and preparing the gas supply.

Control Panel Element Descriptions

Detailed description of LEDs, buttons, and knobs.

Energy-Saving Functionality

Explanation of the machine's power-saving features.

Welding Process Operations

Electrode Welding Operations

Steps for switching on, arc ignition, and hotstart.

TIG Welding Operations

Steps for switching on, arc ignition, and upslope.

Current Intensity Guidelines

Recommended current values for different electrode/wire sizes.

ControlPro Advanced Parameters

Secondary Parameter Configuration

Guide to accessing and setting advanced parameters for ControlPro.

Technical Data and Error Messages

Technical Specifications

Comprehensive list of machine specifications and ratings.

BasicPlus Error Messages

Descriptions and actions for BasicPlus model errors.

ControlPro Error Messages

Error Code Reference and Actions

Detailed list of error codes and troubleshooting guidance for ControlPro.

Troubleshooting Guide

Common Welding Issues and Solutions

Table of problems and their resolutions for various welding scenarios.

Maintenance, Service, and Compliance

Accessories and Regular Maintenance

Information on optional accessories and routine machine care.

Service Contact and Disposal

Details on contacting service and proper product disposal procedures.

Declaration of Conformity

Statement of compliance with relevant standards and directives.

Technical Diagrams

Electrical Schematic Diagram

Diagram showing internal electrical connections and components.

Parts Identification and Validity

Exploded View Parts Diagram

Visual representation of machine components with part numbers.

Product Version Validity

Details on product versions and their validity.

Detailed Spare Parts List

Spare Parts Identification Table

Comprehensive list of individual parts with material numbers and descriptions.

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