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MacDon 973 User Manual

MacDon 973
95 pages
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Model 973
COMBINE HEADER
Model 974
FLEX DRAPER
COMBINE HEADER
OPERATOR’S MANUAL
Form 147083 Issue 01/07
Sugg. Retail: $15.00

Table of Contents

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MacDon 973 Specifications

General IconGeneral
BrandMacDon
Model973
CategoryFarm Equipment
LanguageEnglish

Summary

INTRODUCTION

SERIAL NUMBER LOCATION

SAFETY

SAFETY ALERT SYMBOL

Symbol indicating important safety messages in manual and on signs.

SIGNAL WORDS

DANGER, WARNING, CAUTION signal words for safety messages.

SAFETY SIGNS

Discusses safety signs on the header and their installation.

GENERAL SAFETY

General farm safety precautions for operating machinery.

SPECIFICATIONS

973/974 Header

Details specifications for header width, sickle, draper, and reel.

Upper Cross Auger

Specifications for the optional upper cross auger.

TORQUE SPECIFICATIONS

ENGLISH TORQUE SPECIFICATION

Torque values for various bolts and capscrews in SAE.

METRIC TORQUE SPECIFICATIONS

Torque values for various bolts and capscrews in metric.

OPERATION

YOUR RESPONSIBILITIES AS AN OWNER/OPERATOR

Outlines owner and operator duties for safe and proper machine use.

BREAK-IN PERIOD

Procedures for initial machine operation to ensure proper break-in.

PRE-STARTING CHECKS: ANNUAL

Procedures to perform at the start of each operating season.

PRE-STARTING CHECKS: DAILY

Procedures to perform each day before start-up.

OPERATE CORRECTLY

Guidelines for the safe and correct operation of the header.

HEADER CONTROLS

Identification of in-cab controls for header functions.

HEADER LIFT CYLINDER STOPS

Safety procedure for engaging cylinder stops before working under header.

REEL PROPS

Safety procedure for engaging reel props before working under the reel.

CUTTING HEIGHT

Adjusting cutting height based on crop and conditions.

DIVIDER ROD LENGTH

Selecting divider rod length based on crop type.

GROUND SPEED

Relationship between ground speed and area cut for different header sizes.

HEADER FLOTATION

Adjusting header float for optimal cutting and reduced damage.

HEADER ANGLE

Adjusting header angle for different crop conditions.

DRAPER SPEED

Adjusting draper speed for stalk orientation.

DELIVERY OPENING WIDTH

Adjusting deck position for desired opening width.

END DELIVERY: WINDROWING WITH THE COMBINE

Shifting decks to deliver crop to one end for windrowing.

REEL SPEED

Adjusting reel speed for proper crop feeding and evenness.

REEL HEIGHT

Adjusting reel height for crop material to sickle.

REEL FORE-AFT POSITION

Adjusting reel position relative to the cutterbar.

REEL PICK-UP FINGER PITCH

Adjusting finger pitch for crop feeding aggressiveness.

UPPER CROSS AUGER (Optional)

Adjusting the vertical position of the optional upper cross auger.

SHUT-DOWN PROCEDURE

Steps for safely shutting down the header.

UNPLUGGING THE HEADER

Procedures for safely removing plugged material from the header.

TRANSPORTING THE HEADER ON COMBINE

Guidelines for safely transporting the header on the combine.

STORAGE PROCEDURE

Steps for properly storing the header at the end of the season.

MAINTENANCE/SERVICE

SERVICE PROCEDURES

Safety precautions before servicing or opening drive covers.

LUBRICANTS

Recommended lubricants, and storing/handling guidelines.

SEALED BEARING INSTALLATION

Step-by-step guide for installing sealed bearings correctly.

GREASING THE HEADER

Details greasing points and intervals for the header.

HYDRAULIC SYSTEM

Information on hydraulic hoses, lines, and schematics.

SICKLE AND SICKLE DRIVE

Maintenance and repair procedures for the sickle and drive system.

DRAPERS

Procedures for adjusting, replacing, and maintaining drapers.

DRIVE ROLLER MAINTENANCE

Steps for replacing drive roller bearings.

DECK HEIGHT

How to adjust deck height for proper draper to cutterbar clearance.

REEL AND REEL DRIVE

Maintenance for reel components, drive chain, and positioning.

GAUGE WHEELS – 30', 36' & 39' OPTION

Procedures for wheel bolts and tire inflation on gauge wheels.

MAINTENANCE SCHEDULE

Periodic maintenance procedures organized by service intervals.

MAINTENANCE RECORD

A log for recording maintenance actions performed.

TROUBLESHOOTING

CROP LOSS AT CUTTERBAR

Troubleshooting crop loss issues at the cutterbar.

CUTTING ACTION & SICKLE COMPONENTS

Diagnosing and resolving issues with cutting action and sickle parts.

REEL DELIVERY

Troubleshooting problems related to reel crop release.

WRAPPING ON REEL END

Addressing issues of crop wrapping on the reel ends.

HEADER

Troubleshooting specific header lift issues.

DRAPERS & DECKS

Troubleshooting draper and deck operational problems.

TRANSPORT OPTION

Troubleshooting issues with header floatation in transport mode.

FLEX HEADER TROUBLESHOOTING

Specific troubleshooting for Flex Header performance issues.

CUTTING EDIBLE BEANS: TROUBLESHOOTING

Diagnosing and resolving issues when cutting edible beans.

OPTIONS AND ATTACHMENTS

ADJUSTABLE OUTBOARD SKID SHOES WITH POLY COVER

Skid shoes for cutting on the ground.

CUTTERBAR POLY WEAR STRIPS

Wear strips for cutting on the ground in soil-adhering conditions.

ADJUSTABLE INBOARD SKID SHOES WITH POLY COVER

Skid shoes for cutting on the ground.

HYDRAULIC TOP CENTER LINK

Link for hydraulic reel fore-aft adjustment.

FLOATING DIVIDER

Dividers to extend crop separation in front of the reel.

UPPER CROSS AUGER

Auger to aid crop flow in tall or bulky crops.

GAUGE WHEELS/SLOW SPEED TRANSPORT

Option for pivoting gauge wheels for towing.

GAUGE WHEELS

Spring loaded wheels to improve end-to-end float.

CROP LIFTER STORAGE RACK

Rack to attach to header for storing crop lifters.

36' & 39' HEADERS: R/H DECK SPLIT KIT

Kit to split R/H deck for windrowing.

HIGH SPEED REEL DRIVE SPROCKET

Optional sprocket for higher reel speed.

TOOL BOX

Includes mounting brackets and tool box for the header.

BEAN SAVER

Ramps to aid crop flow onto drapers.

ROCK RETARDER

Deflectors to prevent rocks rolling onto drapers.

HYDRAULIC FORE-AFT REEL POSITIONER

Kit for in-cab adjustment of reel fore-aft position.

RAISED SICKLE CONVERSION KITS

Kit to position sickle guards above cutterbar.

WINDROWER HEADER CONVERSION KITS

Package to convert combine sickle drive to windrower.

NARROW END PANEL DEFLECTORS

Deflectors to prevent build-up in wet/green crops.

UNLOADING & ASSEMBLY

PREPARE TO UNLOAD

Safety precautions before starting the unloading process.

UNLOADING EQUIPMENT

Requirements for safe and adequate unloading equipment.

UNLOAD HEADER

Procedures for safely unloading the header from transport.

PULL HEADER OVER TO FIELD POSITION

Steps to move header to field position using a lifting vehicle.

SET HEADER SUPPORT STAND

How to correctly position and use the header support stand.

REEL SUPPORT ARMS - 21' to 25' Headers

Procedures for removing shipping supports for reel arms.

REEL SUPPORT ARMS – 30', 36' & 39' Split Reel Headers

Procedures for removing shipping supports for reel arms.

974 Reel Fore-Aft Cylinders

Bleeding air and attaching fore-aft cylinders.

REEL ASSEMBLY

Attaching reel cam arms for shipping.

END DELIVERY

Installing guide bar for end delivery setup.

INSTALL DRAPERS

Steps to position connector tubes and install drapers.

INSTALL LINKAGE SUPPORTS (973 Only)

Attaching linkage supports to header lower legs.

ATTACH HEADER

Read operator manuals and familiarize with procedures before attaching.

BLEED HYDRAULIC SYSTEM

Procedures for bleeding air from hydraulic cylinders.

REPOSITION WOBBLE BOX BREATHER

Swapping breather and plug positions for transport.

ADJUSTMENTS AND CHECKS

Performing final checks and adjustments before field readiness.

974 FLEX HEADER: WING FLOAT SET-UP AND PRE-DELIVERY CHECK

Detailed steps for setting up wing float and pre-delivery checks.

973/974 Harvest Header Pre-Delivery Checklist

HEADER SERIAL NUMBER

Field to record the header serial number.

Check for shipping damage or missing parts

Verify header condition and remove all shipping dunnage.

Adjust reel clearance at cutterbar

Adjust reel clearance to cutterbar as per specifications.

Check reel is centered between header end sheets

Verify reel is properly centered within the header end sheets.

Check sickle drive belt tension

Ensure the sickle drive belt is correctly tensioned.

Grease all bearings and drive lines

Perform greasing of all bearings and drive lines.

Reposition wobble box breather to rear hole

Reposition breather for transport unless upright on trailer.

Check wobble box lube level

Verify the wobble box lubricant level.

Bleed reel lift cylinder

Bleed air from the reel lift cylinder.

Check skid shoes are evenly adjusted

Ensure skid shoes are adjusted evenly.

Check deck height

Verify draper to cutterbar clearance.

Check draper tension

Ensure the draper tension is set correctly.

Check hydraulic hose and wiring harness routing

Verify routing and engagement of hydraulic connections.

Check header flotation

Perform float set-up and checks for header flotation.

Check that header is level

Ensure the header is level, adjusting as needed.

Run machine at operating speed for 15 minutes

Run machine to check belt/idler alignment and heated bearings.

Check lights are functional

Verify that all header lights are working correctly.

Place Operator's Manual in storage case

Store the Operator's Manual in the designated case.

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