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MacDon M205 User Manual

MacDon M205
514 pages
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M205
Self-Propelled Windrower
Operators Manual
214603 Revision A
2018 Model Year
Original Instruction
The harvesting specialists.

Table of Contents

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Questions and Answers:

MacDon M205 Specifications

General IconGeneral
BrandMacDon
ModelM205
CategoryFarm Equipment
LanguageEnglish

Summary

Introduction

List of Revisions

Serial Numbers

Chapter 1: Safety

Safety Alert Symbols

Explains the meaning and importance of the safety alert symbol used in the manual and on the machine.

General Safety

Provides general farm safety precautions for operating machinery, including personal protection and awareness.

Maintenance Safety

Outlines safety precautions to follow while maintaining the machine, including proper procedures and equipment.

Battery Safety

Provides safety guidelines for handling batteries, including precautions against sparks, electrolyte contact, and electrical hazards.

Engine Safety

Covers safety precautions related to engine operation, starting, and potential hazards like fuel pressure and electronics.

Safety Sign Locations

Illustrates and lists the locations of various safety signs on the machine for hazard identification.

Chapter 2: Product Overview

Definitions

Lists and defines terms and acronyms used throughout the manual for clarity and understanding.

Specifications

Provides detailed technical specifications for the engine, electrical system, and traction drive of the windrower.

Component Location

Shows diagrams identifying the location of key components on the front and rear of the windrower.

Chapter 3: Operator’s Station

Operator Console

Describes the controls and amenities on the operator console and how to adjust its position.

Operator Presence System

Explains the safety feature that deactivates systems when the operator is not seated.

Operator’s Seat Adjustments

Details how to adjust various seat features like fore-aft position, suspension, and lumbar support.

Exterior Lighting

Details the operation of field, road, hazard, and beacon lights, including switch locations and mode determination.

Engine Controls and Gauges

Identifies ignition switch, coolant temperature gauge, fuel gauge, and throttle controls on the console.

Header Controls

Details switches for header drive, reel/disc speed, header position, and console header functions.

Cab Display Module (CDM)

Covers engine, windrower, and header functions, operating screens, warnings, and alarms.

Chapter 4: Operation

Owner/Operator Responsibilities

Stresses the user's responsibility to understand the manual, follow safety instructions, and ensure proper machine use.

Symbol Definitions

Explains symbols used for engine functions, windrower operations, and header functions on the console.

Operating the Windrower

Provides essential safety precautions, break-in procedures, and daily checks before operating the windrower.

Operating with a Header

Details procedures for engaging/disengaging header safety props, using header float, and leveling the header.

Attaching and Detaching Headers

Guides through attaching and detaching D, D1 SP, A, and R Series headers, including safety precautions.

Operating with a D Series or D1 SP Series Header

Covers header position, reel fore-aft, reel height, reel speed, and draper speed for D/D1 SP series headers.

Operating with an A Series Header

Explains auger speed and reel speed adjustments for A30D and A40D headers, including reel-only speed.

Operating with an R Series Header

Details disc speed settings and hydraulic connections for R Series Rotary Disc headers.

Chapter 5: Maintenance and Servicing

Preparation for Servicing

Lists critical safety warnings and steps before performing any maintenance or servicing on the machine.

Engine Compartment Hood

Provides instructions on how to open and close the engine compartment hood in both lower and highest positions.

Windrower Lubrication

Details lubrication points, interval decals, and procedures for greasing the windrower.

Engine

Covers general engine inspection, turning the engine manually, engine oil checks, and air intake system maintenance.

Electrical System

Provides precautions for preventing electrical system damage, battery maintenance, and headlight/floodlight replacement.

Hydraulic System

Details checking and filling hydraulic oil, changing oil filters, and adjusting relief valve settings.

Maintenance Schedule

Provides a schedule of recommended periodic maintenance procedures and service intervals.

Chapter 6: Troubleshooting

Engine Troubleshooting

Lists common engine starting problems, solutions, and references to relevant manual sections.

Electrical Troubleshooting

Addresses issues with low voltage, dim lights, and non-functional turn signals, providing solutions and references.

Hydraulics Troubleshooting

Covers problems related to header/reel lifting, power loss, conveyor not turning, and oil temperature alarms.

Traction Drive Troubleshooting

Addresses problems with warning alarms, transmission oil light, wheels lacking pulling ability, and excessive noise.

Cab Air Troubleshooting

Covers common problems with blower fan operation, heater, air conditioning, and window fogging.

Chapter 7: Options and Attachments

Cab

Lists cab-related options like AM/FM radio, automated steering systems, HID lighting, and windshield shades.

Header Operation

Details various header kits including spring options, completion kits, DWA, and hydraulic union kits.

Chapter 8: Reference

Recommended Torques

Provides tables with torque specifications for various bolts, nuts, and hydraulic fittings.

Recommended Fuel, Fluids, and Lubricants

Lists recommended fuel specifications, storage guidelines, and system capacities for lubricants and fluids.

Engine Error Codes

Explains Cummins fault codes, SPN, FMI, and lamp indicators for engine diagnostics.

Cab Display Module (CDM) Error Codes

Lists error codes displayed by the CDM for sensor faults and module communication issues.

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