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MacDon M155 2022 User Manual

MacDon M155 2022
526 pages
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M155
Self-Propelled Windrower
Operators Manual
215676 Revision A
Original Instruction
The Harvesting Specialists.

Table of Contents

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MacDon M155 2022 Specifications

General IconGeneral
BrandMacDon
ModelM155 2022
CategoryFarm Equipment
LanguageEnglish

Summary

California Proposition 65 Warning

Whole Body and Hand-Arm Vibration Levels

Information on measured vibration levels for the operator and hand-arm exposure during operation.

Noise Levels

Data on A-weighted sound pressure levels within the operator's station during operation.

Declaration of Conformity

Introduction

Summary of Changes

Serial Numbers

Chapter 1: Safety

1.1 Safety Alert Symbols

Explanation of the safety alert symbol and its meaning for important safety messages.

1.3 General Safety

General farm safety precautions for machinery operation, including personal protective equipment.

1.4 Maintenance Safety

Safety procedures to follow when performing maintenance, adjustments, or repairs on the machine.

1.7 Battery Safety

Understanding the risks associated with lead-acid batteries and precautions for installation or maintenance.

Chapter 2: Product Overview

2.1 Definitions

Definitions of technical terms, abbreviations, and acronyms used throughout the manual.

2.2 Specifications

Details on the physical characteristics and equipment specifications for the windrower.

2.3 Windrower Dimensions

Information on the length and width specifications of the windrower in various configurations.

Chapter 3: Operator’s Station

3.1 Operator’s Console

Description of controls and amenities on the operator's console for operating the windrower.

3.2 Operator Presence System

Explanation of the safety feature that activates/deactivates systems when the operator is not seated.

3.3 Operator’s Seat Adjustments

Procedures for adjusting the operator's seat for comfort and proper operation of the machine.

3.6 Adjusting Steering Column

Instructions for adjusting the steering column position for easier entry and exit from the seat.

3.7 Exterior Lighting

Details on the exterior lighting system, including field, road, beacon, and hazard/turn signal controls.

3.16 Engine Controls and Gauges

Location and function of ignition switch, engine coolant temperature gauge, and throttle control.

3.17 Windrower Controls

Explanation of console controls for speed, direction, turn signals, and hazard lights.

3.18 Header Controls

Information on controlling header functions like drive switch, reverse, and ground speed settings.

3.19 Cab Display Module

Overview of the cab display module for configuring, operating, and monitoring the windrower.

Chapter 4: Operation

4.1 Owner/Operator Responsibilities

Duties and responsibilities of owning and operating heavy equipment safely and properly.

4.3 Operating Windrower

Guidelines for safely operating the windrower, including operational safety and break-in procedures.

4.3.3 Preseason Checks / Annual Service

Essential checks to perform at the beginning of each harvest season or annually for machine readiness.

4.3.5 Engine Operation

Detailed instructions on how to start, operate, and shut down the windrower's engine safely.

4.3.6 Driving Windrower

Important dangers, warnings, and cautions to consider before operating the windrower.

4.5 Attaching and Detaching Headers

Procedures for safely attaching and detaching MacDon headers to and from the windrower.

4.5.2 Attaching D or D1 Series Draper Header

Procedures for attaching D or D1 Series Draper Headers, with variations based on center-link configuration.

4.5.4 Attaching A Series Auger Header

Procedures for attaching A Series Auger Headers, varying by center-link type.

4.5.6 Attaching R Series or R1 Series Rotary Disc Header

Procedures for attaching R or R1 Series Rotary Disc Headers, considering tire options and center-link type.

Chapter 5: Maintenance and Servicing

5.1 Maintenance Schedule/Record

Recommended periodic maintenance procedures and service intervals to maximize windrower service life.

5.3 Engine Compartment Hood

Procedures for opening and closing the engine compartment hood to access for maintenance.

5.4 Maintenance Platforms

Information on the three positions of maintenance platforms and how to open/close them.

5.5 Windrower Lubrication

Procedures for safely lubricating the windrower, including identifying grease points and intervals.

5.6 Operator’s Station

Maintenance checks for safety features in the operator's station, including seat belts and safety systems.

5.8 Heating, Ventilating, and Air Conditioning System

Inspection and servicing of the windrower's HVAC system components for optimal performance.

5.9 Engine

Instructions for inspecting and maintaining the engine system, including fuel, lubrication, and air intake.

5.9.3 Engine Oil

Procedures for checking, changing, and adding engine oil, including filter replacement.

5.9.4 Air Intake System

Information on the engine air intake system, including filter restriction indicators and replacement.

5.9.5 Fuel System

Maintenance of the fuel system, including filter replacement, draining the tank, and system priming.

5.9.6 Engine Cooling System

Procedures for maintaining the engine cooling system, including inspecting radiator cap and checking coolant.

5.9.7 Gearbox

Inspection and changing of the gearbox lubricant according to the maintenance schedule.

5.9.8 Inspecting Exhaust System

Periodic inspection of the exhaust system for leaks, damage, and proper securing.

5.9.9 Belts

Inspection and replacement procedures for the fan belt and A/C compressor belt.

5.10 Electrical System

Information on maintaining the windrower's battery, lights, and circuit breakers/fuses.

5.10.2 Battery

Recommendations to ensure the service life of the batteries, including maintenance and storage.

5.10.3 Headlights – Engine-Forward

Information on headlight operation in engine-forward mode and procedures for replacing bulbs.

5.10.5 Floodlights – Cab-Forward

Illumination of the operating area with floodlights in cab-forward mode and bulb replacement.

5.10.6 High-Intensity Discharge Auxiliary Lighting – Option

Details on optional HID lights for additional field lighting, usable only in cab-forward mode.

5.10.8 Replacing Bulbs in Red and Amber Lights

Procedure for replacing damaged or burnt-out bulbs in red and amber safety lights.

5.10.15 Circuit Breakers and Fuses

Location and procedures for accessing, checking, and replacing fuses and circuit breakers.

5.11 Hydraulic System

Information on the hydraulic system components affecting header and reel operation.

5.11.1 Checking and Filling Hydraulic Oil

Procedures for inspecting and filling the hydraulic oil level in the reservoir.

5.11.3 Changing Hydraulic Oil

Instructions for changing the hydraulic oil according to the specified maintenance schedule.

5.11.4 Changing Hydraulic Oil Filters

Procedures for replacing the charge and return hydraulic oil filters at specified intervals.

5.11.5 Header and Reel Hydraulics

Information on hydraulic components affecting header and reel operation, including hoses and lines.

5.11.6 Traction Drive Hydraulics

Details on the traction drive system, including pumps, charge flow, and monitoring of charge pressure.

5.12 Wheels and Tires

Information on maintaining the windrower's drive wheels and caster wheels.

5.12.1 Traction Drive

Procedures for maintaining the traction drive system, including tire inflation and wheel nut tightening.

5.12.2 Caster Wheels

Inspection and maintenance of caster wheels, including tire pressure and hardware tightening.

Chapter 6: Troubleshooting

6.1 Engine Troubleshooting

Table of engine problems, solutions, and references for diagnosis and repair.

6.2 Electrical Troubleshooting

Table of electrical system problems, solutions, and references for diagnosis and repair.

6.3 Hydraulics Troubleshooting

Table of hydraulic system problems, solutions, and references for diagnosis and repair.

6.4 Header Drive Troubleshooting

Table of header drive problems, solutions, and references for diagnosis and repair.

6.5 Traction Drive Troubleshooting

Table of traction drive problems, solutions, and references for diagnosis and repair.

6.6 Steering and Ground Speed Control Troubleshooting

Table of steering and ground speed control problems, solutions, and references for diagnosis.

6.7 Cab Air Troubleshooting

Table of cab air system problems, solutions, and references for diagnosis and repair.

6.8 Operator’s Station Troubleshooting

Table of operator's station problems, solutions, and references for diagnosis and repair.

Chapter 7: Options and Attachments

7.1 Cab

Description of cab amenities available to enhance operator convenience.

7.2 Engine

Information on optional kits available for the windrower's engine to enhance performance.

7.3 Header Operation

Details on kits to augment header capabilities or allow use with different header types.

7.4 Transport

Kits available to facilitate moving the header from field to field.

Chapter 8: Reference

8.1 Recommended Torque Values

Standard torque values for various types of hardware, including bolts, cap screws, and hydraulic fittings.

8.2 Recommended Fuel, Fluids, and Lubricants

Information on appropriate lubricants, fluids, and system capacities for the windrower.

8.3 Conversion Chart

List of SI and US customary units with their abbreviations and conversion factors for reference.

8.4 Engine Error Codes

Explanation of engine error codes displayed on the cab display module (CDM).

8.5 Cab Display Module Error Codes

List of error codes displayed by the cab display module (CDM) for sensor faults.

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