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MacDon M1240 User Manual

MacDon M1240
504 pages
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M1170NT5
Windrower
Operators Manual
215922 Revision A
Original Instruction
The Harvesting Specialists.

Table of Contents

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Questions and Answers:

MacDon M1240 Specifications

General IconGeneral
BrandMacDon
ModelM1240
CategoryFarm Equipment
LanguageEnglish

Summary

Chapter 1: Safety

1.1 Safety Alert Symbols

Explains the meaning and importance of safety alert symbols used in the manual and on the machine.

1.2 Signal Words

Defines DANGER, WARNING, CAUTION, IMPORTANT, and NOTE signal words and their usage for hazardous situations and information.

1.3 General Safety

Provides general farm safety precautions for operating and servicing machinery, including personal protective equipment.

1.4 Maintenance Safety

Details essential safety procedures for performing maintenance on the machine, emphasizing control placement and shop practices.

1.5 Hydraulic Safety

Outlines critical safety precautions when assembling, operating, and servicing hydraulic components, highlighting high-pressure hazards.

1.6 Tire Safety

Provides essential safety guidelines for servicing tires, including warnings about inflation and mounting procedures.

1.7 Battery Safety

Details risks associated with lead-acid batteries and safety precautions for installation and maintenance.

1.8 Welding Precaution

Lists critical precautions to take before welding on the windrower or its components to prevent damage to electronics.

1.9 Engine Safety

Covers hazards associated with the engine and nearby components before operating or servicing, including starting and exhaust safety.

1.10 Safety Signs

Explains safety signs (decals) placed on the machine to indicate personal injury risks or extra precautions before operating controls.

1.11 Safety Decal Locations

Illustrates factory-installed safety sign locations on the windrower for operator awareness.

1.12 Understanding Safety Signs

Explains the hazards denoted by specific safety decals, providing detailed information on their meaning.

Chapter 2: Product Overview

2.1 Definitions

Defines terms, abbreviations, and acronyms used throughout the manual for technical clarity.

2.2 Specifications

Lists the physical characteristics and technical specifications of the M1170NT5 windrower.

2.3 Windrower Dimensions

Provides exterior dimensions of the windrower for transport purposes.

2.4 Component Location

Illustrates the locations of the windrower's main components to aid in maintenance and servicing.

Chapter 3: Operator’s Station

3.1 Console

Describes the console controls and amenities for operating the windrower and ensuring operator comfort.

3.2 Operator Presence System

Details the safety feature that deactivates systems or sounds an alarm when the operator is not seated.

3.3 Operator’s Seat Adjustments

Explains various adjustments for the operator's seat to enhance comfort and ergonomics.

3.4 Training Seat

Describes the folding wall-mounted training seat with a seat belt provided in the cab.

3.5 Seat Belts

Covers the importance and proper usage of seat belts on the operator's and training seats for safety.

3.6 Adjusting Steering Column and Steering Wheel

Explains how to adjust the steering column and wheel for operator comfort and ease of entry/exit.

3.7 Lighting

Details the operation of field and road light switches located on the operator's console.

3.8 Windshield Wipers

Explains the controls for the windshield wipers and washer fluid application.

3.9 Rear View Mirrors

Describes the function and adjustment of rear view mirrors for visibility.

3.10 Cab Temperature

Explains how to regulate cab temperature using the climate control system and its components.

3.11 Operator Amenities

Lists various amenities in the windrower cab designed to improve operator comfort.

3.12 Sound System

Details the AM/FM/CD/DVD radio with Bluetooth® and USB connectivity and its features.

3.13 Horn

Explains the location and activation of the horn.

3.14 Engine Controls

Identifies and describes the engine controls located on the operator's console, including the ignition switch and throttle.

3.15 Windrower Controls

Details the primary controls for operating the windrower located on the console and GSL handle.

3.16 Header Controls

Explains the controls for managing header functions, located on the console and GSL handle.

3.17 Harvest Performance Tracker Display

Provides information on adjusting Harvest Performance Tracker (HPT) display settings and navigating its menus.

Chapter 4: Operation

4.1 Owner/Operator Responsibilities

Outlines the duties and responsibilities of owners and operators when using the windrower.

4.2 Symbol Definitions

Explains critical windrower performance parameter symbols used for at-a-glance information.

4.3 Operating Windrower

Provides instructions on safely operating the windrower and familiarizing oneself with its capabilities.

4.3.1 Operational Safety

Details essential safety and operational instructions to ensure safe windrower operation.

4.3.2 Break-in Period

Highlights checks and precautions for the first 150 hours of operation to ensure proper break-in.

4.3.3 Preseason Checks / Annual Service

Lists seasonal maintenance tasks recommended before starting the operating season.

4.3.4 Daily Checks and Maintenance

Outlines daily checks and recommended maintenance procedures before operating the windrower.

4.3.5 Engine Operation

Provides instructions on how to start, operate, and shut down the windrower’s engine.

4.3.6 Transporting

Details procedures for driving the windrower from one location to another, including road travel and towing.

4.4 M1170NT5 German Export Only – Features and Operation

Covers specific features and operations for German export models, complying with German regulations.

4.5 Attaching and Detaching a Header to the Windrower

Provides instructions for physically attaching and detaching compatible headers and their connections.

4.6 Operating Header

Describes operating instructions for D1XL and D1X Series Draper Headers attached to the windrower.

4.7 Operating with D1X or D1XL Series Draper Header

Details header height, tilt, float, reel, and draper speed adjustments for optimal cutting.

Chapter 5: Maintenance and Servicing

5.1 Recommended Fuel, Fluids, and Lubricants

Specifies the correct fuel, fluids, and lubricants to use for optimal system performance.

5.1.1 Storing Lubricants and Fluids

Provides guidelines for properly storing lubricants and fluids to maintain machine efficiency.

5.1.2 Coolant Specifications

Lists specifications for coolant and water quality to ensure optimal system performance and prevent damage.

5.1.3 Fuel Specifications

Details fuel quality specifications for optimal system performance and engine component protection.

5.1.4 Lubricants, Fluids, and System Capacities

Lists lubricant, fluid, and system capacities to prevent machine damage from overfilling.

5.1.5 Filter Part Numbers

Provides part numbers for replacement filters, available from MacDon Dealers.

5.2 Windrower Break-In Inspections and Maintenance Schedule

Specifies recommended periodic maintenance procedures and service intervals for maximizing machine life.

5.3 Engine Compartment

Provides information on maintaining and servicing components within the windrower’s engine compartment.

5.4 Platform

Details the swing-away platform and stair units for accessing the operator's station and engine bay.

5.5 System Maintenance Overviews

Provides an overview of system maintenance for diesel exhaust fluid, cooling, and air intake systems.

5.6 Break-In Inspection Procedures

Outlines procedures for tightening critical components like drive wheel nuts and caster wheel assemblies.

5.7 Every 10 Hours or Daily

Lists daily maintenance tasks to be completed for optimal windrower operation.

5.8 Every 50 Hours

Details maintenance tasks to be performed every 50 hours of operation.

5.9 Every 100 Hours

Lists maintenance tasks to be completed every 100 hours of operation.

5.10 Every 250 Hours or Annually

Outlines maintenance tasks to be performed every 250 hours or annually.

5.11 Every 500 Hours or Annually

Lists maintenance tasks to be performed every 500 hours or annually.

5.12 Every 1000 Hours

Details maintenance tasks required every 1000 hours of operation.

5.13 Every 2000 Hours

Lists maintenance tasks to be performed every 2000 hours of operation.

5.14 Annual Service

Lists maintenance tasks recommended to be done annually, ideally before the operating season.

5.15 Maintenance as Required

Details service procedures that should be performed as needed.

Chapter 6: Options and Attachments

6.1 Hood

Discusses the hood and its related components like the High Debris Cooler Intake kit.

6.2 Cab

Describes various cab amenities that enhance operator convenience.

6.3 Header Operation

Explains how various kits can augment header capabilities or allow use with different header types.

6.4 Transport

Lists kits facilitating header movement between fields.

Chapter 7: Troubleshooting

7.1 Engine Troubleshooting

Provides solutions for common engine problems, including starting issues and performance anomalies.

7.2 Electrical Troubleshooting

Addresses common electrical issues such as low voltage, dim lights, and non-functional components.

7.3 Hydraulics Troubleshooting

Offers solutions for hydraulic system problems like lifting issues and high-temperature alarms.

7.4 Header Drive Troubleshooting

Helps diagnose and resolve issues related to header drive engagement and power.

7.5 Traction Drive Troubleshooting

Provides guidance for diagnosing and solving problems related to the windrower's traction drive system.

7.6 Narrow Transport System Troubleshooting

Offers solutions for diagnosing and solving problems with the narrow transport system.

7.7 Steering and Ground Speed Control Troubleshooting

Addresses issues concerning steering alignment, ground speed control, and overall machine maneuverability.

7.8 Cab Air Troubleshooting

Provides solutions for common problems related to the cab's air conditioning and heating systems.

7.9 Operator’s Station Troubleshooting

Addresses issues related to the operator's station, such as ride comfort and suspension settings.

Chapter 8: Reference

8.1 Torque Specifications

Lists torque values for various bolts, cap screws, and hydraulic fittings for proper assembly.

8.1.1 Metric Bolt Specifications

Provides torque values for metric bolts and nuts installed dry, applicable to hardware without grease or oil.

8.1.2 Metric Bolt Specifications Bolting into Cast Aluminum

Details torque specifications for metric bolts used when fastening into cast aluminum components.

8.1.3 O-Ring Boss Hydraulic Fittings – Adjustable

Lists standard torque values for adjustable O-ring boss hydraulic fittings.

8.1.4 O-Ring Boss Hydraulic Fittings – Non-Adjustable

Provides standard torque values for non-adjustable O-ring boss hydraulic fittings.

8.1.5 O-Ring Face Seal Hydraulic Fittings

Lists standard torque values for O-ring face seal hydraulic fittings.

8.1.6 Tapered Pipe Thread Fittings

Provides standard torque values for tapered pipe thread fittings.

8.2 Conversion Chart

Lists SI and US customary units of measurement with their abbreviations and conversion factors.

8.3 Windrower Fault Codes

Explains the format of windrower fault codes displayed on the HPT and provides a list of source addresses.

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