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Mahindra 5035 User Manual

Mahindra 5035
108 pages
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OPERATOR’S MANUAL
'35' Series 4WD
3535 / 4035 / 4535 / 5035
HST

Table of Contents

Other manuals for Mahindra 5035

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Mahindra 5035 Specifications

General IconGeneral
Transmission8 Forward + 2 Reverse
No. of Cylinders3
Steering TypePower Steering
PTO RPM540
Engine TypeDiesel
BrakesOil Immersed Brakes
Clutch TypeSingle

Summary

Emission Control Warranty for California

Emission Control Warranty for Federal

Product Warranty

Details on product warranty as part of Mahindra & Mahindra Limited support program.

Owner’s Warranty Responsibilities

Owner's responsibilities for maintaining the non-road diesel equipment engine.

Mahindra & Mahindra Limited Emission Control System Warranty Coverage

Coverage details for federal non-road diesel equipment engine emissions control parts.

Warranted Parts

List of emission control system parts covered under the warranty.

Warranty Service and Charges

Details on how and where warranty service is provided.

Maintenance Warranty Coverage

Coverage for parts based on maintenance schedules and requirements.

Limited Liability

Limitations and extent of Mahindra & Mahindra Limited's liability under the warranty.

General Description

ROPS

Roll Over Protective Structure (ROPS)

Explanation of the ROPS for operator protection during rollovers.

ROPS Maintenance and Inspection

Guidelines for maintaining and inspecting the ROPS.

Damage of the ROPS

Procedure for handling damaged ROPS components.

Safety Instructions

Recognize Safety Information

Understanding safety symbols and signal words.

Signal Words

Explanation of DANGER, WARNING, and CAUTION signal words.

Read Safety Instructions

Importance of reading and following all safety instructions.

Safety for Children

Precautions to ensure children's safety around the tractor.

Precautions To Avoid Tipping

Guidelines to prevent the tractor from tipping over.

Use Of ROPS And Seat Belt

Proper use of ROPS and seat belts for safety.

Park Tractor Safely

Steps for safely parking the tractor.

Keep Riders Off Tractor

Instruction against carrying extra riders on the tractor.

Handle Fuel Safely — Avoid Fires

Precautions for safe handling of fuel to prevent fires.

Stay Clear of Rotating Shafts

Warning about entanglement hazards with rotating shafts.

Service Tractor Safely

Safety measures to follow when servicing the tractor.

Practice Safe Maintenance

General safety practices for performing maintenance.

Prevent Acid Burns

Precautions to prevent acid burns from batteries.

Prevent Battery Explosions

Safety measures to prevent battery explosions.

Avoid High-pressure Fluids

Hazards associated with high-pressure fluid leaks.

Work In Ventilated Area

Importance of ventilation when operating the engine.

Tractor Runaway

Preventing accidental tractor runaway during starting.

Controls, Instruments & Operations

Instrument Cluster

Switches

Controls

Using Seat belt

Importance and use of the seat belt with ROPS.

Brake

Description of independent and latched brake pedals.

Parking brake

How to operate and lock/unlock the parking brake.

Hydraulic System & Operation

Position Control - Operation

Draft Control - Operation

Draft Control

How draft control adjusts implement depth based on load.

Setting the Draft Control

Steps for setting the draft control lever.

Three Point Linkage

Attachments

Wheel Tread Adjustment

Pneumatic Tires

Operating Instructions

Before Starting The Tractor

Pre-start checks and preparation for operating the tractor.

Starting the Tractor

Step-by-step procedure for starting the tractor engine.

Stopping the Engine

Procedure for safely stopping the tractor engine.

General driving care to be taken

Care and considerations for driving with hydrostatic transmission.

Driving the Tractor

Instructions for safe tractor operation and turning.

Precautions

Operating the Tractor

General precautions for operating the tractor safely.

Operating the PTO (Power Take Off)

Safety precautions when operating the PTO.

ROPS

Safety guidelines related to the Roll Over Protective Structure.

Transporting Tractor on a Trailer

Procedure for safely transporting the tractor on a trailer.

Towing

Safety precautions for towing loads with the tractor.

Diesel Fuel

Safety guidelines for handling diesel fuel.

Do's & Dont's

Recommendations for better performance and safe operation.

Maintenance

Engine Valve Clearance

Adjusting The Valve Clearance

Procedure for checking and adjusting valve clearance.

Air Intake System

Fuel System

Lubrication System

Oil Change

Procedure for changing engine oil and filter.

Electrical System

Charging Circuit

Troubleshooting the charging circuit and indicator.

Hydraulics & Transmission

Adding Hydraulic and Transmission Oil

How to check and add hydraulic and transmission oil.

Toe-in Setting

Brake Pedal Free Play

Head Lamp Adjustment

Lubricants

Specifications

Trouble Shooting

ENGINE

Troubleshooting common engine starting and running issues.

Engine Fails To Start

Causes and remedies for engine failure to start.

Engine Cranks But Will Not Start

Diagnosing why the engine cranks but won't start.

Loss Of Power

Identifying causes for loss of engine power.

Engine Misfires

Troubleshooting causes of engine misfires.

Engine Does Not Idle Properly

Diagnosing and fixing improper engine idling.

Engine Emits White Smoke

Causes and remedies for white smoke from the engine.

Engine Emits Blue Smoke

Causes and remedies for blue smoke from the engine.

Engine Emits Black Or Gray Exhaust Smoke

Causes for black/gray smoke from the engine exhaust.

Engine Operates Unevenly And Vibrates

Troubleshooting uneven engine operation and vibration.

Engine Knocks

Identifying causes for engine knocking sounds.

Excessive Oil Consumption

Diagnosing reasons for excessive engine oil consumption.

Engine Overheats

Troubleshooting engine overheating issues.

Lubricating Oil Pressure Too High Or Too Low

Diagnosing oil pressure issues (high or low).

Excessive Smoke

Troubleshooting various types of exhaust smoke.

Excessive Fuel Consumption

Identifying causes for excessive fuel consumption.

HYDRAULICS

Troubleshooting common hydraulic system problems.

No Lifting Or Slow Lifting

Diagnosing issues with hydraulic lift or slow lifting.

Hydraulic Lift Arms Lifting Without Lever Operation

Troubleshooting lift arms moving without lever control.

System Overheating

Diagnosing overheating in the hydraulic system.

BRAKES

Troubleshooting brake system performance issues.

TRANSMISSION

Troubleshooting transmission shifting and noise issues.

ELECTRICALS

Troubleshooting common electrical system problems.

Battery Does Not Charge

Diagnosing why the battery is not charging.

Charging System Indicator Glows With Engine Running

Troubleshooting the charging system indicator light.

Starter Inoperative

Troubleshooting an inoperative starter motor.

Starter Cranks Slowly

Diagnosing slow starter cranking.

POWER STEERING

Troubleshooting power steering system problems.

Steering wander

Diagnosing steering wander issues.

Tractor Storage Precautions

Lubrication and Greasing Chart - 35 Series HST

Routine Service Schedule - 35 Series HST

Wiring Diagram - 35 Series HST

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