Repair Manual MAN-00190
THAR CRDe BS-IV MAY 2012/Rev 1
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra
& Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
In Car Repairs
The In Car repairs which can be carried out are:
• Removal of Injectors
• Removal of High Pressure Pump
Removal of Injector –
Loosen the high-
pressure pipes from both the
common rail end & injectors.
NOTE:
Avoid loosening only at one end as it can cause strain
in the pipes, while removing the injectors.
Remove the leak off pipe.
Remove the wiring harness socket from Injectors.
Remove the injector clamp by removing allen bolt.
Remove the injector assembly.
While refitting, the injector use a new washer between the injector & cylinder
head.(Thickness of washer should be 3mm)
• Avoid using two-injector washer. Normally it tends to happen if the older washer is not
removed and has got stuck to cylinder head.
• It will change the injector tip height to change and affect combustion.
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