Mahindra Thar CRDe - In Car Repair; Transfer Case Removal

Repair Manual MAN-00190
THAR CRDe BS-IV MAY 2012/Rev 1
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra
& Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
In Car Repair
Removal
1. Disconnect and isolate the negative terminal of
the battery.
2. Raise and support the vehicle.
3. Disconnect the wiring harness connection from
the transfer case.
4. Disconnect the front and rear propeller shafts
from the transfer case.
5. Using a 0.63”(16mm) socket and wrench set,
remove the bolts (A) and detach the transfer case
supporting bracket (B).
6. Remove the drain plu
g (A) and drain the
transfer case fluid into a suitable container.
(Transfer case assembly is removed for clarity)
7. Using a transmission jack, support the transfer
case.
8. Using a 0.31” (8mm) Allen key, remove the
mounting bolts (A) and detach the transfer case
(B) from the transmission.
Page 213