Repair Manual MAN-
00190
THAR CRDe BS-IV MAY 2012/Rev
1
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by
the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of
Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
Please ensure other synchronizer assembly
remains in the same position.
Invert the above whole assembly and put on to
the Gear box shaft.
Put outer ring, intermediate ring, inner ring and
2ndgear as described above.
Refer illustration of full double cone assembly –
1
st
& 2
nd
.
Speedo Sleeve Sub Assembly –
CAUTION:
• Ensure proper direction of oil seal during assembly.
• Ensure proper pressing of oil seal.
NOTE:
• In case oil seal is not pressed properly or damages while assembling, oil leak issue may occur.
Adaptor Pivot Assembly / Lever Sub Assembly -
• Use New Retainer plate & Spring as shown in
picture.
• Place circlip over pivot with the help of
fixture.
• Place bottom grommet over pivot.
• Place circlip over bottom grommet with its
grove facing towards 1st-2nd biasing, as
shown in illustration.
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