Repair Manual MAN-00190
THAR CRDe BS-IV MAY 2012/Rev 1
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra
& Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
How to use this manual
There is table of contents for the whole manual on the second page of this manual, where the
required section can be easily found. Also, there is content on the first page of each section, where
the main objects in that section are listed. Each section is further divided in to sub-sections –
• Description section gives an overview of the functioning of the system.
• Specification section provides information on the dimensions and type of system.
• Construction, Operation and Identification section gives details of construction of System, its
operation and serial number identification.
• Care of the system details the maintenance and adjustments, if any, to be carried out on the
system to keep it functioning at its best performance level.
• Trouble shooting section details a generic trouble shooting for major problems.
• In-car repair outlines the procedure to carryout minor repairs/adjustments without removing the
aggregate from the vehicle.
• Dismantling/overhauling section covers the detailed process and procedures to be followed,
while repairing the system. This is generally carried out after removing the aggregate/system from
the vehicle.
• Assembly section covers the detailed process and procedures to be followed, while repairing the
system.
• Tightening torques is the specified torque values for all crucial fasteners in the Component/
vehicle system.
• Repair & maintenance data provides information on the dimensions of a new part as well as how
much wear can be tolerated on a specific part, respectively.
• Mahindra Special Tools (MST) lists out the special tools should be used for the service and repair
work described in that section.
• Appendices are provided in the last section of this manual. It includes of Abbreviations, measuring
units, Lubrication chart, Greasing points, Do’s & Don’ts, Vehicle preservation notes and List of
MST’s applicable to this model.
The proper performance of service is essential for both the safety of the technician and the efficient
functioning of the system. The service methods in this repair manual are described in such a manner
that the service may be performed safely and accurately. Service varies with the procedures used, the
skills of the technician and the tools & Parts available. Accordingly, anyone using service procedures,
tools or parts which are not specifically recommended by MAHINDRA & MAHINDRA must first
completely satisfies himself that neither his safety nor the vehicle’s safety will be jeopardized by the
service method selected.
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