
Do you have a question about the Manitowoc MLC80A-1 and is the answer not in the manual?
| Engine Power | 300 hp | 
|---|---|
| Main Boom Length | 12.7 m to 54.9 m | 
| Fixed Jib Length | 40 ft | 
| Boom Length | 12.7 m to 54.9 m | 
| Travel Speed | 1.6 km/h | 
Information subject to change; contact dealer for updates.
Alerts to hazards; uses symbols and signal words to indicate seriousness.
Essential precautions for safe operation and maintenance procedures.
Guidelines for proper disposal of waste fluids and materials.
Details on identifying and locating key crane components.
Diagram illustrating the crane's hydraulic circuits and flow.
General functional description of major hydraulic components.
Details on identifying various hydraulic motors used in the system.
Description and location of hydraulic valves on the rotating bed.
Procedures and safety precautions for maintaining the hydraulic system.
Guidelines for regular visual inspection of the hydraulic system.
Procedures for inspecting and replacing hydraulic hoses.
Step-by-step guide for replacing hydraulic filter elements.
Instructions for draining and refilling the hydraulic system oil.
Procedures for testing and calibrating hydraulic system functions.
Weekly test procedure for ensuring disc brake functionality.
Procedures for testing and maintaining the hydraulic accumulator.
Diagram of the crane's electrical system wiring.
Explanation of how electrical power is supplied and distributed.
Details on power distribution through breakers and relays.
Locations of frame ground connection points on the crane.
Identification and location of protective electrical components.
Guidelines for inspecting electrical harnesses and connections.
Impact of climate zones and salt on electrical components.
Overview of the crane's serial communication network.
Description of control modules and naming conventions.
Operation of devices controlled by or interfacing with control modules.
Function and application of dual-contact limit switches.
Function and application of single-contact limit switches.
Mapping of solenoid valve numbers to control module pins.
Test voltages for various control modules (CCM-10, IOLC30).
Maintenance and adjustment instructions for boom limit devices.
Description and adjustment of the sensor measuring rotating bed angle.
Description of the boom angle sensor and its function.
Operation, maintenance, and adjustment of the automatic boom stop.
Purpose and operation of the physical boom stop mechanism.
Instructions for inspecting lattice sections and replacing lacing.
Schematic detailing the boom's electrical system.
Operational information for Hoist Systems (Drums 1-4).
General operation and safety for all hoist drums.
Overview of the hydraulic and control systems for Drums 1 and 2.
Overview of the hydraulic and control systems for Drum 3.
Overview of the hydraulic circuit and pawl system for Drum 4.
Operation and function of the free fall system.
Procedures for checking and changing oil in drum gearboxes.
Operation, maintenance, and adjustment of the Drum 4 pawl system.
Function and adjustment of the minimum bail limit switch.
Description and replacement of speed sensors for hoist motors.
Description and replacement of speed sensors for free fall drums.
Operation, locking, and unlocking of the A2B switch.
Explanation of the two-blocking condition and its hazards.
Guidelines for wire rope inspection, care, and replacement.
Procedures for inspecting load blocks and hook-and-weight balls.
Operational information for the Swing System.
Description of the hydraulic pump and motor for the swing system.
Function of the spring-applied, hydraulically-released swing brake.
How the swing pump and joystick control crane swing.
Electronic control of the swing pump's output volume and direction.
Operation of the swing system when moving left.
Operation of the swing system when moving right.
Description of how the swing system coasts when joystick is neutral.
Procedure for manually releasing the swing brake for servicing.
Procedures for checking and changing oil in the swing gearbox.
Safety guidelines and information for crane batteries.
Risks associated with loose battery hold-downs and acid leaks.
Description of the 24V system using two 12V batteries.
Methods for determining battery charge level using a voltmeter.
Diagnosing slow engine cranking related to battery connections.
Procedures and precautions for charging crane batteries.
Quarterly maintenance procedures for batteries.
Function and use of the battery disconnect switch.
Information on the optional APU for battery charging.
Overview of engine start/stop procedures and speed control.
Identification and safety for accessing engine service panels.
Reference to engine manufacturer's manual for maintenance intervals.
Diagram showing the routing of engine drive belts.
Periodic maintenance for the engine's air cleaner system.
Step-by-step guide for replacing primary and secondary filters.
Procedures for checking coolant level and changing coolant.
Assembly and calibration procedures for the electronic foot throttle.
Description of components for reducing exhaust emissions.
Operational information for the crane's Travel System.
Overview of the travel system's hydraulic circuits.
Selecting between low and high speed for crawler travel.
Using the cruise control feature for continuous travel.
Conditions and procedure for moving the crane forward.
Conditions and procedure for moving the crane in reverse.
Purpose and operation of the travel motor flushing circuit.
Weekly maintenance for crawler components.
Procedure for measuring and maintaining correct tread slack.
Instructions for adjusting crawler tread slack tension.
Checking and torquing intermediate roller bolts.
Operation and maintenance of the crawler adjustment hand pump.
Procedure for aligning and installing the turntable bearing.
Torque specifications and sequence for turntable bearing bolts.
Procedure for installing and torquing new turntable bearing bolts.
Procedures for checking and changing oil in crawler gearboxes.
General information and procedures for crane lubrication.
Operation and control of the counterweight pins system.
Function of the limit switch for counterweight installation.
Operation and control of the gantry cylinders.
How to operate the boom hoist using the remote control.
Operation and control of the crawler positioning cylinders.
Control of the hydraulic cooling fan based on oil temperature.











