07-03-19 Control # 091-09 4-1
600H SERIES OPERATOR MANUAL SET-UP
SECTION 4
SET-UP
SECTION CONTENTS
Outrigger Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Proper Leveling of the Crane . . . . . . . . . . . . . . . . 4-1
Bubble Level Adjustment . . . . . . . . . . . . . . . . . . . 4-1
Site Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Setting the Outriggers . . . . . . . . . . . . . . . . . . . . . . 4-2
Outrigger Monitoring System (OMS) (Optional—
standard In North America) . . . . . . . . . . . . . . . . . . 4-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Jib Safety Information . . . . . . . . . . . . . . . . . . . . . . 4-3
Side Folding-swing Around Jib Operation. . . . . . 4-4
Deployment Procedure . . . . . . . . . . . . . . . . . . . . . 4-4
Stowing Procedure . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Jib Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Jib Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Anti-two-block Weight Installation. . . . . . . . . . . . . 4-7
Multipart Line Reeving . . . . . . . . . . . . . . . . . . . . . . 4-8
Using Multiple Part Lines . . . . . . . . . . . . . . . . . . . . 4-8
Lifting A 20 Ton (40,000 Lbs) Load . . . . . . . . . . . . 4-8
Installing Cable On The Hoist. . . . . . . . . . . . . . . . . 4-8
Wedge Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Terminator Wedge Installation. . . . . . . . . . . . . . . . 4-9
Wedge Socket Installation . . . . . . . . . . . . . . . . . . . 4-9
This section contains information on how to perform the
following tasks:
• Set the outriggers.
• Erect the jib.
• Stow the jib
• Remove the jib.
• Use multipart reeving.
• Install the hoist cable.
• Install the anti-two-block weight.
• Install a wedge socket.
OUTRIGGER SETUP
Proper Leveling of the Crane
ASME B30.5 specifies that if a crane is not level within 1% of
grade, the allowable capacities must be reduced. Therefore,
when lifting, it is essential that the crane is level to within 1%
of grade. The bubble level that is provided on the crane is
calibrated to be accurate within 1% of grade.
To properly level the crane, the boom must be positioned
over the front of the crane, fully lowered to horizontal and
fully retracted (for cranes fitted with a boom rest, the boom
shall be stowed onto the rest). Raise and level the crane
using the outriggers; refer to Setting the Outriggers, page 4-
2.
A working crane may settle during lifting operations.
Frequently check the crane for level. When rechecking the
crane for level, the boom must be positioned over the front of
the crane, fully lowered to horizontal and fully retracted (for
cranes fitted with a boom rest, the boom shall be stowed
onto the rest). If necessary, relevel the crane using the
procedures under Setting the Outriggers, page 4-2.
Bubble Level Adjustment
The bubble level adjustment should be checked periodically;
if it is suspected that the bubble level indicator is out of
adjustment, verify and adjust the bubble level as follows:
1. Position the crane on a firm, level surface.
2. Extend and set the outriggers. Level the crane, as
indicated by the bubble level indicator, using the
outriggers.
3. Place a miracle pointer level, carpenter level, or similar
type device on a machined surface such as the turntable
bearing or bearing mounting surfaces.
4. Using the outriggers, level the crane as indicated on the
leveling device used in step 3.
5. Using the bubble level indicator mounting screws, adjust
the bubble level indicator to show level.
DANGER
Do not operate outriggers unless they are visible to either
the operator or a designated signal person to avoid
crushing injury.