Mantis 7566 User Manual

OPERATOR / PARTS MANUAL
MANTIS
®
DELUXE XP TILLER
7566
IMPORTANT!
Assembly Instructions Start on Page 7!
Please review the Warning & Safety Information on Pages 4-6
and the Assembly Instructions before unpacking the box.
401780 Mantis XP Deluxe tiller manual.indd 1 1/24/13 4:07 PM

Mantis 7566 Specifications

General

Brand	Mantis
Model	7566
Category	Tiller
Language	English

Summary

Operator and Parts Manual Introduction

Important Safety and Assembly Guidance

Review safety information and assembly instructions before unpacking the product.

Welcome to Mantis Gardening

Product Overview and Benefits

Introduction to the Mantis Deluxe XP Tiller, highlighting its lightweight design and effective tilling capabilities.

Customer Support and Resources

Provides contact information for questions and directs users to the website for maintenance tips.

Important Message and Company Details

Guidelines for Product Use and Longevity

Emphasizes reading the manual and proper maintenance for a long, reliable service life from the product.

Authorized Service and Genuine Parts

Recommends using authorized dealers and original Mantis parts for optimal performance and quality.

Company Contact and Location

Provides the official address, phone number, and fax number for Schiller Grounds Care, Inc.

General Safety Rules and Warnings

Special Safety Instruction Symbols

Highlights the importance of heeding warnings indicated by safety symbols for user protection.

Personal Safety Precautions

Warns about injury risk from improper use and stresses reading the manual and wearing protective gear.

Understanding Safety Decals

Explains the role of safety decals and the user's responsibility to maintain their readability.

Safe Operation Practices

Recommended Safe Operating Dos

Lists essential practices for safe tiller operation, including grip, balance, and area inspection.

Prohibited Unsafe Operating Don'ts

Lists actions to avoid, such as one-handed use, overreaching, or operating while fatigued.

Additional Safety Guidelines

Prohibited Actions and Repair Warnings

Advises against unauthorized repairs and highlights specific hazards like improper tine attachment.

Safe Fueling and Starting Procedures

Provides essential safety advice for fueling the tiller and starting its engine.

Hazardous Fueling and Starting Don'ts

Lists actions to avoid during fueling and starting, such as smoking or refueling a hot engine.

Tiller Assembly Preparation

Identifying Included Parts

Lists all components included in the box with their corresponding part numbers and descriptions.

Tools Required for Assembly

Specifies the necessary tools, including various wrenches and sockets, for assembling the tiller.

Lower Handle Assembly Process

Initial Box Opening and Part Layout

Guides on safely opening the packaging and organizing parts for the assembly process.

Connecting the Lower Handle Sections

Details the steps for attaching the right and left lower handles to the main tiller assembly.

Completing Handle and Kickstand Assembly

Securing Loop and Carry Handles

Instructions for attaching the loop handles and the carry handle with necessary hardware.

Installing the Kickstand Assembly

Step-by-step guide to mount the kickstand and its bracket securely.

Upper Handle Assembly Steps

Assembling Handle Brace and Middle Handles

Details the process of connecting the handle brace to the middle handle sections.

Attaching Upper Handles and Throttle Control

Guides the user through attaching the upper handles, including the throttle mechanism.

Finalizing Upper Handle Assembly and Positioning

Tightening Handle Bolts and Securing Cables

Instructions on tightening all handle hardware and attaching throttle cable clips.

Adjusting Tiller Handle Height

Explains how to adjust the tiller's handle height for optimal user comfort and control.

Fueling and Engine Starting Procedures

Engine Oil Level Check and Filling

Instructs on checking and adding the correct type and amount of 4-cycle engine oil.

Tiller Fueling Instructions

Details the process of filling the fuel tank with the appropriate unleaded gasoline.

Cold Engine Starting Sequence

Provides step-by-step guidance for starting the engine when it is cold, including choke and primer use.

Engine Operation and Maintenance Tips

Correcting Overfilled Engine Oil

Provides a procedure to remove excess engine oil if the crankcase has been overfilled.

Engaging Tines with Throttle Control

Explains how to use the throttle trigger and lockout lever to operate the tiller's tines.

Engine Warm-up and Cool-down Best Practices

Advises on warming up the engine before use and cooling it down before shutdown for longevity.

Tilling Techniques and Depth Control

Effective Tilling Motion Technique

Describes the recommended rocking motion, pulling backward for deeper tilling and better soil structure.

Methods for Controlling Tilling Depth

Explains how to adjust the tilling depth for various soil conditions and desired results.

Special Tilling Project Applications

Suggests using the tiller for specific tasks like breaking up sod for garden beds.

Switching Tiller Functionality

Understanding Tine Sets and Orientation

Explains the inner and outer tine sets and how their orientation affects operation.

Procedure for Tine Removal and Reinstallation

Details the steps to safely remove and reattach tines for tilling or cultivating.

Setting Tines for Tilling vs. Cultivating

Describes how to orient the tines' points for effective tilling or cultivating.

Advanced Operation and Transport

Weeding Between Rows Capability

Highlights the tiller's precision for weeding in tight spaces without damaging plants.

Cleaning Tines and Overgrowth Removal

Provides guidance on clearing tangled overgrowth and cleaning the tiller tines.

Safe Tiller Transportation Methods

Describes how to carry the tiller and transport it securely in vehicles.

Tiller Storage Guidelines

Preparation for Seasonal Storage

Outlines essential steps like draining fuel, cleaning, and oiling parts before long-term storage.

Folding Handles for Compact Storage

Details the process of folding the tiller's handles to reduce storage space.

Optimal Storage Location and Orientation

Advises on storing the tiller upright in a dry, safe area away from ignition sources.

Basic Tiller Maintenance Procedures

Routine Maintenance Checks

Lists essential checks including oil level, air filter, and fuel filter for optimal performance.

Reseating Engine Flange for Tine Function

Explains how to fix issues where tines don't turn by correctly reseating the engine.

Air Filter Care and Replacement

Details procedures for cleaning or replacing the air filter to maintain engine performance.

Detailed Air Filter Maintenance

Cleaning the Air Filter Element

Provides specific methods for cleaning the air filter using warm soapy water or solvent.

Ensuring Proper Air Filter Seating

Emphasizes correct installation of the filter to prevent engine damage and maintain warranty.

Impact of Damaged or Missing Air Filters

Highlights the risks of operating without a proper air filter, leading to rapid engine wear.

Transmission and Lubrication Maintenance

Checking Worm Gear Housing Grease Level

Guides on inspecting and maintaining the grease level inside the transmission's worm gear housing.

Adding Grease with Lithium EP #1 or #0

Details the procedure for adding grease using specific Lithium EP types and quantities.

Adding Grease with Lithium EP #2 or Mantis

Provides instructions for adding grease using specified Lithium EP #2 and Mantis grease types.

Mantis Deluxe XP Tiller Parts Identification

Assembly Components Diagram

Visual guide to all tiller components with numerical references for assembly.

Spare Parts Availability

Lists available spare parts with their corresponding part numbers for replacement purposes.

Comprehensive Parts List

Detailed Part Numbers and Descriptions

Provides a complete list of all parts, including quantities, part numbers, and descriptions.

Troubleshooting Engine and Performance Issues

Troubleshooting Engine Start Problems

Addresses common issues like failure to start, hard starting, and black exhaust smoke.

Troubleshooting Performance and Stalling

Covers problems such as engine misses, lack of power, noise, and stalling under load.

Emission Control System Warranty Information

Warranty Coverage and Owner Duties

Explains manufacturer's warranty terms and the owner's responsibilities for maintenance.

Emissions Parts Covered and Exclusions

Details which emission-related parts are warranted and what actions void the warranty.

Product Limited Warranty Details

Warranty Duration and Coverage Terms

Outlines the warranty period, what is covered, and conditions for repairs or replacements.

Warranty Service and Disclaimed Warranties

Specifies how to obtain service and disclaims implied warranties beyond stated terms.