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Maximum Controls MAX 1500 - Wiring Overview

Maximum Controls MAX 1500
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25
24V
GND
UL ALARM 12V
ALARM RET
RESET
GND
GATE
TAMPER
MAG
LOCK
OPEN
RIGHT
OPEN
LEFT
MAGLOCK
DELAY
PRIMARY
GATE
SAFETYCENTEREXIT
OPEN
MAX
GATE SPEED
STOP CLOSE
ANTI
TAILGATE
CLOSE TIMER
POSITION
RECORDER
ID
PLUG
AUTOMATIC OPEN/CLOSE CONTROLS
BATTERY
BACK-UP MODE
MATRIX 1
PHOTOCELL
EDGE 1
EDGE 2
ID PLUG
ERROR
OPEN
COM
CLOSE
Tamper NO
COM
GND
Tamper IN
OFF
OFFON
EXIT
PARTIAL
OPEN
OBD PORT
BLACK BOX
MOTOR MOTION
CENTER
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
MIN
MAX
12VDC
GND
24VDC
GND
MAX
MIN
OFF
SAFETY
LEAVE
OPEN
LEAVE
CLOSED
MADE in USA
OPEN
1 TIME
2Sec1.5Sec
COM
NC
BATTERY
IN USE
POWER
GATE
STAT US
MOTOR
ON-LINE
LIMIT
SWITCH
ON-LINE
(+)
GND
(-)
PRIMARY
GATE
(+)
GND
(-)
SEC
GATE
UL
ENTRAP
PHOTOCELL
GND
STRIKE
GND
KEYPAD / RDR
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
P
h
otoC
e
ll
E
d
ge
UL
E
n
trap
1
2
Limi
t
SW
ON-LINE
M
ATRI
X
JOG
JOG
LEFT
RIGH
T
Jog LT
Jog RT
GND
Edge 1
Edge 2
Photo
Cell
ERD
Motor
Over
Loa
d
POWE
R
MC-200
Moto
r
Controller
16
15
14
1
3
1
2
3
4
5
MAX
LED
O
N
Sensitivit
y
Edge
ER
D
AC
IN
FUS
E
7 Amp
PO
WE
R
On
Of
f
www.Max.US.com
MAX
To
roid 15 Amp
Select Input
Voltage
11
5V
AC or
230VAC
115V
E1/2
Re
p
la
c
e
B
a
tte
ry
O
N
/O
F
F
Ba
tte
ry
T
E
ST
Batte
ry
B
a
tte
ry
IN
E
rro
r
F
Ba
tte
ry
M
o
d
u
le
MO
T
OR
Po
wer In
ALAR
M
B
AT
T
E
RY
PA
C
K
L
IM
IT
SW
ITC
H
M
O
TO
R
INPUTS
PW
R
1
2V
-
G
ND
-
-
-
PWR 24
V
-
GND -
RS
-
48
5
(
-) -
RS-485 (+) -
MATRIX
1
Edge
1
Monitor
e
d
Rever
s
i
n
g
E
dg
e
Monito
r
ed
P
hoto
Cel
l
OR
GN
D
Jog R
T
Jog L
T
E
nt
rap
me
nt
Prot
e
ctio
n
I
n
p
ut
s
:
M
UST jum
p
er
u
nused
in
pu
t
s
E
n
tr
apment
P
rote
ction
S
e
ns
or G
uidel
i
ne
s
1
-
-
-
C
A
UTI
ON
:
See
i
nsta
l
lati
on instr
ucti
o
ns.
A
TTEN
TI
O
N:
V
oir la not
ice d’install
ation.
Edge
2
Phot
o
C
e
ll
MC-200 P
WR
12V
MU
S
T
be us
ed
O
N
L
Y
po
w
er en
t
rapment p
rot
ectio
n
sen
so
rs with MC-200 P
WR
12V
2
3
A
sensor MU
ST
be
w
ired to
E
DG
E
1
or
oper
a
tor
WILL
NO
T fu
ncti
o
n.
Wire
N
ORMA
L
L
Y
C
L
O
SE
D
(N.C
.)
MO
NI
TO
RE
D
se
n
so
r
s
O
NLY, to each
operator
’s MC
-
200
w
hen dual operators
are used.
Rever
sing
E
dge and/or Ph
oto Cell
c
a
n
b
e
w
ired to
ANY
of the 3
In
puts.
MC-2
00
P
W
R
12V
MUS
T
be used to
p
ow
er
MO
N
IT
OR
E
D
sensors.
U
N
US
ED
inputs
MU
S
T
r
emai
n
JU
MPE
R
E
D
or fault will
oc
cur.
G
N
D
1
2
3
G
N
D
1
2
3
In
pu
t
s
&
MUST
b
e “
L
EA
R
NE
D
to
MO
N
IT
O
R
se
n
sors.
T
o LE
AR
N
in
p
u
t
s
&
:
1
.
M
ON
I
TO
RE
D
S
e
n
s
o
rs
MUS
T
b
e
w
i
re
d
t
o
i
npu
t
s
BE
FORE
t
h
ey
c
a
n
b
e
lea
rne
d
.
An
y
unu
sed
i
n
pu
t
s
MU
ST
b
e
jump
e
r
e
d
.
2
.
Revers
i
n
g
E
d
g
e
a
n
d/
o
r
Ph
o
t
o
C
e
l
l
c
a
n
b
e
w
i
re
d
t
o
e
it
h
e
r
i
n
p
u
t
2
o
r
3
.
3
.
P
re
s
s
a
n
d
HOLD
t
h
e
OP
EN
&
STOP
b
u
t
t
o
n
s
a
t
t
he
s
a
me
t
im
e
o
n
Ma
tr
i
x
1
u
n
t
il
b
e
e
p i
s
h
e
a
rd
,
le
a
rn
mo
d
e
b
e
g
in
s
.
L
e
a
rn
mo
d
e
las
t
s
f
o
r
5
mi
n
.
i
n
di
c
a
t
e
d
b
y
b
e
e
p
in
g
.
4
.
L
E
Ds
W
I
LL
b
e
ON
f
o
r
e
a
c
h
de
t
e
c
t
e
d
se
n
s
o
r o
n
MC
-2
0
0
.
L
ED
s
W
I
LL
b
e
ON
f
o
r
BOT
H
MC
-2
0
0
s
whe
n
dua
l
o
p
e
ra
t
o
rs
a
re
u
s
e
d
.
5
.
Pre
s
s
ST
OP
b
u
t
t
on
a
g
a
i
n
w
it
h
in
5
m
i
n
.
t
o
le
a
rn
s
e
n
s
o
rs
a
n
d
e
n
d
le
a
rn
mo
d
e
,
b
e
e
p
ing
s
t
o
p
s
.
I
n
p
u
t
s
a
re
n
o
w
MO
N
I
T
ORED
.
2
3
2
3
O
PEN
STO
P
CL
O
SE
M
OT
OR
M
OT
IO
N
M
C-
200
S
l
i
d
e
Wiring operator
turn on/off operator power
Turn AC Power Switch ON
A
A
B
B
C
C
D
D
E
E
F
F
G
G
H
H
I
I
J
J
K
K
To turn OFF ALL POWER:
1. Turn OFF AC POWER Switch on MAX Toroid 15 Amp. Battery power remains ON.
2. WAIT for 15 seconds.
3. Press and HOLD (approx. 5 seconds) the RED ON/OFF BATTERY button until MAX BC-7 LEDs turn ON,
then release button. LEDs will turn OFF.
Battery power automatically turns ON.
Operator should have Input AC power wired to MAX Toroid box, 24V & RS-485 wired between Matrix 1 and MC-200 and
“Optional” External Jog switch wired to MC-200. TURN POWER ON. Certain LEDs should normally turn ON accordingly:
DO NOT CYCLE GATE
OPERATOR AT THIS TIME
Open and Close Limit Sensor Activators
MUST be installed on chain BEFORE cycling
gate or DAMAGE CAN OCCUR!
AC IN LED:
Normal - Turns ON.
Error - Not ON. Check AC power.
7 Amp Fuse blown. Replace fuse.
Input AC selector switch MUST be set to CORRECT input AC power.
POWER LED:
Normal - Turns ON.
Error - Not ON. Check POWER IN plug on back of MC-200.
Matrix On-Line LED:
Normal - Turns ON.
Error - Not ON. Check RS-485 wiring to Matrix 1.
Limit SW On-Line LED:
Normal - Turns ON.
Error - Not ON. Check LIMIT SWITCH plug.
BATTERY VOLTAGE LEDs:
Normal - 3 LEDs turn ON - Fully charged batteries.
Batteries need charging - LEDs will turn on in sequence until batteries are
fully charged. Batteries are NOT necessary when AC power is available.
BATTERY IN ERROR LED:
Normal - Not ON.
Error - Turns ON. Battery not plugged in to BATTERY IN port.
POWER LED:
Normal - Turns ON.
Error - Not ON. Check 24V wiring from MC-200 Primary/Single.
Motor On-Line PRIMARY LED (Secondary LED if installed):
Normal - Turns ON.
Error - Not ON. Check RS-485 wiring to Primary/Single MC-200.
Limit SW On-Line PRIMARY LED (Secondary LED if installed):
Normal - Turns ON.
PRIMARY GATE OPEN RIGHT OPEN LEFT LED:
Normal - Turns ON either LED according to switch setting.
Error - Not ON. Check LIMIT SWITCH plug on back of MC-200.
BATTERY IN USE LED:
Normal - Not ON.
Error - Flashes on and off. Battery not plugged in to BATTERY IN port on
BC-7 Battery Module.
MAX Toroid 15 Amp Box
MAX MC-200 Motor Controller
Matrix 1
MAX BC-7 Battery Module
1
2
3
4

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