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TABLE OF CONTENTS

SUMMARY OF CHANGES: M-16-40 REVISION C .............................................................. 6

WARNINGS ........................................................................................................................... 7

SAFETY INSTRUCTIONS .................................................................................................... 8

LIFTGATE TERMINOLOGY .................................................................................................. 9

PERIODIC MAINTENANCE ................................................................................................ 10

PERIODIC MAINTENANCE CHECKS ................................................................................ 10

PREVENTATIVE MAINTENANCE (PM) CHECKLIST ..........................................................11

CHECKING HYDRAULIC FLUID ........................................................................................ 12

CHANGING HYDRAULIC FLUID ........................................................................................ 14

TORSION BAR ADJUSTMENT ........................................................................................... 16

TORSION BAR REPLACEMENT ....................................................................................... 25

MEASURE & ADJUST CLEARANCE FOR PLATFORM WITH FLIPOVER ........................ 33

DECALS .............................................................................................................................. 36

DECALS & PLATES ........................................................................................................... 38

SYSTEM DIAGRAMS ......................................................................................................... 39

PUMP MOTOR & VALVE OPERATION (MANUAL CLOSE) ............................................... 39

PUMP MOTOR & VALVE OPERATION (EQUIPPED WITH HYDRAULIC CLOSER) ......... 40

HYDRAULIC SCHEMATIC (MANUAL CLOSE) .................................................................. 41

HYDRAULIC SCHEMATIC (EQUIPPED WITH HYDRAULIC CLOSER) ............................ 42

ELECTRICAL SCHEMATIC (MANUAL CLOSE)

................................................................ 43

ELECTRICAL SCHEMATIC (EQUIPPED WITH HYDRAULIC CLOSER) ........................... 44

ELECTRICAL SCHEMATIC - JUMPER HARNESS ASSEMBLY ........................................ 45

ELECTRICAL SCHEMATIC - HOUSING COVER ASSEMBLY (WITHOUT LIGHTS) ......... 46

ELECTRICAL SCHEMATIC - HOUSING COVER ASSEMBLY (WITH FOUR LIGHTS) .... 47

ELECTRICAL SCHEMATIC - HOUSING COVER ASSEMBLY, FOREIGN VEHICLE

(WITH 6 LIGHTS ) ............................................................................................................... 48

Maxon DMD series Maintenance Manual

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