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Mercury 200 Optimax User Manual

Mercury 200 Optimax
122 pages
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Welcome Aboard!
Proper care and maintenance is an important part in keeping
your Mercury Product operating at peak efficiency for
maximum performance and economy. The enclosed Owner's
Registration Card is your key to trouble‑free family fun. Refer
to your Operation and Maintenance Manual for full details
of your warranty coverage.
Details of your nearest dealer can be found on
www.marinepower.com where country maps and full
contact information are displayed.
Is your engine properly registered for warranty purpose?
Please check on www.marinepower.com. If necessary,
please contact your local dealer.
Declaration of Conformity ‑ Optimax
Manufacturer:
Mercury Marine
W6250 Pioneer Road P.O. Box 1939
Fond du Lac, WI 54935-1939 USA ,
Authorized Representative:
Marine Power Europe, Inc.
Parc Industriel de Petit-Rechain
B-2800 Verviers - Belgium,
If the CE mark is accompanied by a notified body number, the
following Recreational Craft Directive applies:
Recreational Craft Directive: 2003/44/EC amending 94/25/EC
Applicable Requirement Standards Applied
Owner's manual (A.2.5) EN ISO 10240:2004
Handling characteristics (A.4) EN ISO 8665:1995
Outboard engines starting (A.5.1.4) EN ISO 11547:1995
General steering system (A.5.4.1) ABYC P‑17; EN ISO 10592:1995
Exhaust emission requirements (B.
2)
EN ISO 8178‑1: 1996
Owner's manual (B.4) EN ISO 8665:1995
Noise emission levels (C.1) EN ISO 14509:2000
Module used for exhaust emission assessment: Module H;
Certification No. RCD‑H‑2
© 2007 Mercury Marine 200/225 OptiMax 90-10201080 407

Table of Contents

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Mercury 200 Optimax Specifications

General IconGeneral
Gear Ratio1.75:1
Full Throttle RPM Range5000-5750 RPM
Horsepower200 hp
Fuel Induction SystemDirect Fuel Injection
Alternator Amp60 amp
Shaft Length20 in, 25 in
Starting SystemElectric
SteeringRemote

Summary

Warranty Information

Transfer Of Warranty

Procedure for transferring the limited warranty to a subsequent purchaser.

Warranty Registration

Requirements for registering the product for warranty coverage in the US and Canada.

Optimax Outboard Limited Warranty

Details of the limited warranty for Optimax outboards in specific regions.

Warranty Coverage And Exclusions

Explains services not covered by warranty and general exclusions.

General Information

Boater's Responsibilities

Outlines the operator's duties for safe operation and occupant safety.

Boat Horsepower Capacity

Warning about exceeding the boat's maximum horsepower rating for safety.

Propeller Selection

Factors and methods for choosing the correct propeller for optimal performance.

Lanyard Stop Switch

Explanation of the lanyard stop switch's function and importance for safety.

Impact With Underwater Hazards

Guidance on reducing injury and damage from striking underwater objects.

Transporting

Trailering Boat/Outboard

Instructions on properly trailering the boat and outboard for safe transport.

Fuel and Oil

Fuel Recommendations

Guidelines on recommended gasoline types, octane ratings, and oxygenates.

Avoiding Fuel Flow Restriction

Important considerations for preventing fuel system restrictions that can damage the engine.

Filling Fuel Tank

Procedures and safety precautions for filling the boat's fuel tank.

Features and Controls

Remote Control Features

Overview of the functions and operations of the remote control system.

Warning System

Explanation of the warning horn signals and their meanings for engine status.

Power Trim and Tilt

How to operate the power trim and tilt system for optimal boat performance.

Operation

Pre-Starting Check List

Essential checks to perform before starting the outboard engine for safe operation.

Starting the Engine

Step-by-step instructions for starting the outboard engine safely and correctly.

Gear Shifting

Proper procedures for shifting the outboard into forward, neutral, and reverse gears.

Maintenance

Inspection and Maintenance Schedule

Comprehensive schedule for routine inspections and maintenance tasks.

Fuel Filter Replacement

Step-by-step procedure for replacing the fuel filter to ensure proper fuel delivery.

Propeller Replacement

Instructions for safely removing and installing the outboard propeller.

Spark Plug Inspection and Replacement

Guide for inspecting, gapping, and replacing spark plugs for optimal engine performance.

Storage

Storage Preparation

Procedures for preparing the outboard for off-season or prolonged storage.

Protecting Internal Engine Components

Steps to protect internal engine parts from damage during storage.

Battery Storage

Guidelines for safely storing the boat battery to maintain its charge and condition.

Troubleshooting

Starter Motor Will Not Crank

Identifies common causes and solutions when the starter motor fails to crank.

Engine Will Not Start

Lists potential reasons and steps to take if the engine fails to start.

Engine Runs Erratically

Diagnoses and solutions for issues causing the engine to run unevenly or poorly.

Owner Service Assistance

Local Repair Service

Recommends returning the outboard to a local authorized dealer for service.

Mercury Marine Service Offices

Contact information for Mercury Marine service offices worldwide for support.

Outboard Installation

Start in Gear Protection

Safety feature preventing engine starting when the outboard is in gear.

Installation Specifications

Key dimensions and requirements for mounting the outboard on the transom.

Lifting the Outboard

Safety procedures and equipment needed for lifting and mounting the outboard.

Steering Link Rod Fasteners

Correct fasteners and procedures for securing the steering link rod.

Determining Recommended Outboard Mounting Height

Methods and charts for setting the optimal outboard mounting height on the transom.

Fastening the Outboard to the Transom

Procedures and hardware for securely mounting the outboard to the boat transom.

Installing the Shift Cable

Steps for correctly installing and adjusting the outboard's shift cable.

Oil Injection Set-Up

Procedures for filling and priming the engine's oil injection system.

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