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Mercury 200 VERADO User Manual

Mercury 200 VERADO
145 pages
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Welcome Aboard!
Proper care and maintenance is an important part in keeping
your Mercury Product operating at peak efficiency for
maximum performance and economy. The enclosed Owner's
Registration Card is your key to trouble-free family fun. Refer
to your Operation and Maintenance Manual for full details
of your warranty coverage.
Details of your nearest dealer can be found on
www.marinepower.com where country maps and full
contact information are displayed.
Is your engine properly registered for warranty purpose?
Please check on www.marinepower.com. If necessary,
please contact your local dealer.
Declaration of Conformity
This outboard motor’s serial number plate contains in the
lower corner left hand corner either the CE mark alone or the
CE mark accompanied by a notified body number. This
outboard motor manufactured by Mercury Marine, Fond du
Lac, WI, USA or Marine Power Europe Inc. Park Industriel, de
Petit-Rechain, Belgium complies with the requirements of the
following directives by meeting the associated standards, as
amended:
If the CE mark is accompanied by a notified body number, the
following Recreational Craft Directive applies:
Recreational Craft Directive: 2003/44/EC amending 94/25/EC
Owner's manual (A.2.5) ISO 10240
Handling characteristics (A.4) ISO 8665
Outboard engine starting (A.5.1.4) ISO 11547
Fuel tanks (A.5.2.2) ISO 13591; ISO 8469
General steering system ABYC P-17
Exhaust emission requirements (B.
2)
ISO 8178
Owner's manual (B.4) ISO 8665
Noise emission levels (C.1) ISO 14509
© 2006 Mercury Marine 200/225/250/275 Verado (4-Stroke) 90-10237070 506

Table of Contents

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Mercury 200 VERADO Specifications

General IconGeneral
Engine Type4-Stroke
Gear Ratio1.85:1
Full Throttle RPM Range5800-6400 RPM
Fuel SystemElectronic Fuel Injection (EFI)
ExhaustThrough Prop
Horsepower200 HP
Fuel Induction SystemElectronic Fuel Injection (EFI)
Shaft Length20", 25"
StartingElectric
Fuel Type87 Octane
Cylinder ConfigurationInline-6
Cooling SystemWater-cooled with thermostat

Summary

Declaration of Conformity

Warranty Information

Transfer Of Warranty

Details how to transfer the limited warranty to a subsequent purchaser.

Warranty Registration United States And Canada

Information on registering the product for warranty coverage in the US and Canada.

Warranty Information

Warranty Registration Outside The United States And Canada

Procedures for registering the product outside the US and Canada.

Warranty Information

FourStroke Outboard Limited Warranty

Details the limited warranty coverage for specific regions and models.

Warranty Information

Duration of Coverage

Specifies the duration of the limited warranty for recreational and commercial use.

Warranty Information

How to Obtain Warranty Coverage

Steps for customers to obtain warranty service and coverage.

What Is Not Covered

Lists items and conditions not covered by the limited warranty.

Warranty Information

3 Year Limited Warranty Against Corrosion

Details the limited warranty against corrosion for marine engines.

Warranty Information

Conditions That Must Be Met In Order to Obtain Warranty Coverage

Requirements for obtaining warranty coverage, including registration and maintenance.

Warranty Information

Disclaimers and Limitations

Legal disclaimers and limitations on implied warranties and damages.

Warranty Information

Warranty Coverage And Exclusions

Explains services not covered by warranty and general exclusions.

General Information

Boater's Responsibilities

Operator's duties for safe boat operation and occupant safety.

Before Operating Your Outboard

Guidance on reading the manual and understanding safe operation before use.

General Information

Boat Horsepower Capacity

Information on the importance of matching outboard horsepower to boat capacity.

High-Speed And High-Performance Boat Operation

Recommendations for operating high-speed or performance boats safely.

General Information

Outboard Remote Control Models

Description of outboards equipped with Mercury remote controls for throttle and shift.

Lanyard Stop Switch

Explanation of the lanyard stop switch's function and purpose.

General Information

Protecting People In The Water

Safety advice for avoiding injury to persons in the water.

General Information

Passenger Safety Message - Pontoon Boats And Deck Boats

Safety precautions for passengers on pontoon and deck boats.

General Information

Wave And Wake Jumping

Hazards associated with operating boats over waves and wakes.

General Information

Impact With Underwater Hazards

Precautions and recommended speeds when operating in areas with underwater obstacles.

General Information

MAXIMUM OUTBOARD MOUNTING HEIGHT

Guidelines for the maximum permissible mounting height of the outboard.

Maximum Static Waterline

How to determine and adjust the correct static waterline position.

General Information

Selecting Accessories For Your Outboard

Guidance on choosing and installing approved accessories for the outboard.

Transporting

Trailering Boat/Outboard

Recommended methods for positioning and supporting the outboard during boat trailering.

Fuel and Oil

Fuel Recommendations

Guidelines on appropriate fuel types, octane ratings, and precautions.

Fuel and Oil

Gasolines Containing Alcohol

Adverse effects of alcohol in gasoline and recommendations for its use.

Fuel and Oil

Filling Fuel Tank

Instructions and safety warnings for filling the fuel tank.

Engine Oil Recommendations

Recommended engine oil types and specifications for the outboard.

Fuel and Oil

Checking And Adding Engine Oil

Procedures for checking and adding engine oil, including proper level indications.

Features and Controls

Panel Mount Control Features and Operation

Detailed explanation of the panel mount control handle's functions and operation.

Features and Controls

Single Handle Console Control Features and Operation

Operation and features of the single handle console control.

Features and Controls

Slim Binnacle Control Features and Operation

Operation and features of the slim binnacle control.

Features and Controls

Dual Handle Console Control Features and Operation

Operation and features of the dual handle console control.

Features and Controls

Dual Handle Console Control with CAN Trackpad Features and Operation

Operation and features of the dual handle control with CAN trackpad.

Features and Controls

Warning System

Explains the audible warning horn signals and their meanings.

Features and Controls

Power Trim and Tilt

How to operate the power trim and tilt system for adjusting outboard position.

Features and Controls

Tilting To Full Up Position

Procedures for tilting the outboard to the full up position at helm and engine.

Operation

Pre-Starting Check List

Essential checks to perform before starting the engine.

Operating In Freezing Temperatures

Precautions for operating the outboard in freezing or near-freezing conditions.

Operation

Operating In Salt Water Or Polluted Water

Recommendations for flushing and cleaning after use in salt or polluted water.

Engine Break-in Procedure

Crucial steps for breaking in a new engine to ensure longevity.

Operation

Starting The Engine

Step-by-step instructions for starting the outboard engine.

Operation

Gear Shifting

Procedures for shifting gears with different remote control types.

Operation

Stopping The Engine

Instructions on how to properly shut down the outboard engine.

Maintenance

Outboard Care

General advice for keeping the outboard in optimal operating condition.

Selecting Replacement Parts

Recommendations for choosing genuine replacement parts and lubricants.

Maintenance

EPA Emissions

Information on the emission certification label and owner responsibility.

Inspection and Maintenance Schedule

Recommended maintenance tasks based on usage intervals.

Maintenance

Flushing The Cooling System

Procedures for flushing the outboard's cooling system.

Maintenance

Cowl Removal and Installation

Steps for removing and reinstalling the outboard's cowls.

Maintenance

Cleaning Care for Top and Bottom Cowls

Instructions for cleaning and waxing the outboard cowls.

Maintenance

Cleaning Care for the Powerhead (Saltwater Use)

Specific cleaning procedures for the powerhead when used in saltwater.

Battery Inspection

Guidelines for inspecting the battery to ensure proper starting capability.

Maintenance

DTS Battery Specifications

Minimum SAE starting battery requirements for DTS products.

Maintenance

Air Filter

Information on the air filter assembly, its cleaning, and installation.

Maintenance

Fuel System

Safety instructions and inspection procedures for the fuel system.

Water Separating Fuel Filter

Function and maintenance of the water-separating fuel filter.

Maintenance

Corrosion Control Anode

Explanation of corrosion control anodes and their periodic inspection.

Maintenance

Propeller Replacement

Step-by-step guide for replacing the outboard propeller.

Maintenance

Spark Plug Inspection and Replacement

Procedures for inspecting and replacing spark plugs.

Maintenance

Fuses

Location and replacement of fuses protecting the electrical circuits.

Maintenance

Fuel System

Safety instructions and inspection procedures for the fuel system.

Water Separating Fuel Filter

Function and maintenance of the water-separating fuel filter.

Maintenance

DTS Wiring System

Warnings and checks for the DTS wiring system.

Accessory Drive Belt Inspection

How to inspect the accessory drive belt for wear or damage.

Maintenance

Checking Power Trim Fluid

Procedure for checking and topping up the power trim fluid.

Maintenance

Checking Power Steering Fluid

Procedure for checking and topping up the power steering fluid.

Changing Engine Oil

Instructions for changing the engine oil using pump or drain methods.

Maintenance

Changing Oil Filter

Steps for removing and installing a new oil filter.

Maintenance

Gearcase Lubrication

Procedures for checking, draining, and refilling gearcase lubricant.

Storage

Storage Preparation

Key considerations and procedures for preparing the outboard for storage.

Fuel System

Procedures for preparing the fuel system for storage, including fuel treatment.

Storage

Protecting External Outboard Components

Steps to protect external metal surfaces and paint during storage.

Protecting Internal Engine Components

Procedures for protecting internal engine parts during storage.

Gearcase

Gearcase preparation steps for storage, including lubricant checks.

Positioning Outboard For Storage

Recommended positioning of the outboard for storage to allow water drainage.

Storage

Battery Storage

Guidelines for safely storing the outboard's battery.

Troubleshooting

Starter Motor Will Not Crank the Engine

Possible causes and solutions when the starter motor fails to crank the engine.

Engine Will Not Start

Common reasons and troubleshooting steps for an engine that will not start.

Engine Starts But Will Not Shift Into Gear

Troubleshooting steps when the engine starts but cannot be shifted into gear.

Troubleshooting

Engine Runs Erratically

Potential causes and solutions for an engine running erratically.

Performance Loss

Factors that can lead to a loss of engine performance and how to address them.

Battery Will Not Hold Charge

Causes and troubleshooting for a battery that fails to maintain its charge.

Owner Service Assistance

Local Repair Service

Advice on returning the outboard to a local authorized dealer for service.

Service Away From Home

How to find service when away from your local dealer.

Parts And Accessories Inquiries

Where to direct inquiries for genuine replacement parts and accessories.

Service Assistance

Steps to follow for additional assistance with product problems or questions.

Owner Service Assistance

Mercury Marine Service Offices

Contact information for Mercury Marine service offices worldwide.

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