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Mercury 75 SEA PRO - Connecting Rod Cap Alignment

Mercury 75 SEA PRO
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4-54 - POWERHEAD 90-830234R3 DECEMBER 1997
INSTALLING RODS TO CRANKSHAFT
Pull rod up to position shown.
Grease rod, bearing area, with 2-4-C w/Teflon -
lay roller bearings out on clean sheet of paper
and grease each bearing.
Place Bearing Cage in position.
Place Bearings in cage.
95
2-4-C With Teflon (92-825407A12)
20045
95
Grease crankshaft journal with 2-4-C w/Teflon.
Pull-up rod into contact with crankshaft journal.
Place Bearing Cage on crankcase journal.
Place Bearings into cage.
Align bearing cages with rod-to-cap mating sur-
faces.
95
2-4-C With Teflon (92-825407A12)
20030
95
NOTE: Apply light oil to connecting rod bolt face and
threads prior to installation.
Place Rod Cap carefully over cage and bearings,
and while holding cap tight to rod, and rod tight to
journal, insert bolt and lightly tighten, observing
cap-to-rod alignment. Install other bolt, recheck-
ing alignment.
20033
Connecting Rod Cap Alignment
1. Check each connecting rod for correct alignment
by carefully running fingernails up and down
edge of rod cap. If not aligned, a ridge can be
seen or felt at the separating line. Correct any
misalignment.
a
d
fe
c
b
51224
a - Front View – Correct
b - Front View – Incorrect
c - Side View – Correct
d - Side View – Incorrect
e - Space
f - Ridge

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