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Mercury FourStroke 3.5 User Manual

Mercury FourStroke 3.5
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Powerhead
90-8M0065421 NOVEMBER 2012 Page 4A-43
7. Secure the powerhead to the driveshaft housing with seven bolts. Tighten the bolts in sequence to the specified torque.
a - Driveshaft
b - Gasket surface
Tube Ref No. Description Where Used Part No.
95
2-4-C with PTFE Driveshaft splines 92-802859A 1
Description Nm lb‑in. lb‑ft
Powerhead mounting bolts (M6 x 35) (7) 11 97
8.
Install the flywheel and flywheel cover. Refer to Section 2A Ignition.
9.
Adjust the valve clearance. Refer to Valve Clearance Adjustment.
10.
Install the carburetor. Refer to Section 3A Carburetor and Fuel Pump.
11.
Install the ignitor. Refer to Section 2A Ignition.
12. Install the throttle drum and cable bracket.
13.
Install the throttle cables. Refer to Section 7B Tiller Handle.
14. Install the fuel pump pulse hose onto the fitting on the intake manifold.
a - Throttle drum bolt (M6 x 35)
b - Throttle cable ends
c - Jam nuts (two per cable)
d - Match mark on acceleration throttle cable
e - Fuel pump pulse hose
f - Throttle drum
15. Attach the fuel pump to the carburetor inlet hose and the fuel pump to fuel shutoff hose. Secure the hoses with hose
clamps.
IMPORTANT: Route the hoses as shown.
16. Install the fuel shutoff valve and hoses along the side of the powerhead.
Align fuel shutoff valve with the fuel shutoff knob
The fuel hose to the fuel tank snaps into the bracket attached to the cylinder block
26703
a
b
1
2
3
4
5
6
7
50015
a
b
c
d
e
c
f

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Mercury FourStroke 3.5 Specifications

General IconGeneral
BrandMercury
ModelFourStroke 3.5
CategoryOutboard Motor
LanguageEnglish

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