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Metso Neles L4 Series User Manual

Metso Neles L4 Series
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2 L6 70 en • 10/2017
NELDISC
®
Metal seated high performance
triple eccentric disc valve
Series L6, L4
Installation, Maintenance and
Operating Instructions
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Metso Neles L4 Series Specifications

General IconGeneral
BrandMetso
ModelNeles L4 Series
CategoryControl Unit
LanguageEnglish

Summary

General Valve Information

Scope of the Manual

Provides essential information for users and refers to other manuals.

Valve Description

Describes the Neldisc L6 and L4 series double flanged and wafer type valves.

Valve Markings and Identification

Explains markings on the valve body and identification plate for model recognition.

Technical Specifications

Lists specifications like pressure class, flange drillings, temperature, and flow direction.

CE Marking Compliance

Confirms valve meets European Directive 2014/68/EU for pressure equipment.

Recycling and Disposal Guidelines

Details how to recycle valve parts and provides disposal instructions.

Critical Safety Precautions

Lists critical safety warnings for valve operation, handling, and potential hazards.

Transportation, Reception & Storage

General Handling and Storage

Instructions for checking valve for damage, proper storage, and protection.

Installation Procedures

Installation General Procedures

Remove port protectors and check valve for damage and cleanliness before installation.

Mounting Valve into Pipeline

Guides on pipeline flushing, valve installation positions, and trim considerations.

Actuator Installation

Instructions for installing the actuator, ensuring proper function and adequate space.

Commissioning and Maintenance

Commissioning Procedures

Guidance on flushing, startup, and initial operation of the valve.

General Maintenance Guidelines

Provides advice on preventative maintenance, inspection intervals, and using spare parts.

Removing Valve from Pipeline

Step-by-step guide to safely remove the valve from the pipeline during maintenance.

Replacing Gland Packing (L6C/L6D/L6F/D/L4F/D)

Detailed procedure for replacing gland packing for specific valve series.

Replacing Gland Packing (L6F)

Procedure for replacing gland packing specifically for the L6F series valve.

Troubleshooting Valve Leakage

Discusses causes of leakage and checks for disc position and actuator alignment.

Replacing Seat Ring (L6C/L6D/L6F/D/L4F/D)

Procedure for replacing the seat ring for specific valve series.

Replacing Seat Ring (L6F)

Procedure for replacing the seat ring specifically for the L6F series valve.

Replacing Disc, Shafts & Bearings

Steps for disassembling the valve to replace disc, shafts, and bearings.

Valve Reassembly Procedures

Instructions for reassembling the valve after component replacement.

Actuator Detachment and Installation

B1 Series Actuator Removal

Steps to detach the B1 series actuator from the valve.

EC and EJ Actuator Detachment

Instructions for detaching EC and EJ series actuators from the valve.

Actuator Detach/Install General

Precautions and notes before detaching or installing actuators on the valve.

B1 Series Actuator Detachment

Instructions for removing B1 series actuators from the valve.

EC and EJ Actuator Detachment

Instructions for removing EC and EJ actuators from the valve.

B1 Series Actuator Installation

Steps to install the B1 series actuator onto the valve.

EC and EJ Actuator Installation

Steps to install EC and EJ actuators onto the valve.

Other Actuator Types Installation

Refers to separate manuals for installing other actuator types.

Actuator Stop Screw Adjustment

Stop Screw Adjustment General

General advice on adjusting stop screws for proper closed position torque.

B1C Actuator Stop Screw Adjustment

Procedure for adjusting stop screws on B1C actuators for correct valve operation.

EC Actuator Stop Screw Adjustment

Procedure for adjusting stop screws on EC actuators for correct valve operation.

B1J (Spring-to-close) Actuator Adjustment

Procedure for adjusting stop screws on B1J (spring-to-close) actuators.

B1JA (Spring-to-open) Actuator Adjustment

Procedure for adjusting stop screws on B1JA (spring-to-open) actuators.

M-Series Operator Stop Screw Adjustment

Procedure for adjusting stop screws on M-series operators.

Electric Operator Adjustment Guide

Refers to a separate leaflet for adjusting electric operators.

Tools and Spare Parts

Recommended Tools

Lists recommended tools, specifically an extractor tool for actuator removal.

Ordering Spare Parts Information

Details required information when ordering spare parts for the valve.

Exploded View and Parts List

Exploded View and Parts List (L6C/L6D)

Provides an exploded view and detailed parts list for L6C and L6D valve models.

Exploded View and Parts List (L6F)

Provides an exploded view and detailed parts list for the L6F valve model.

Operator Dimensions

Manual Gear Operator Dimensions (mm)

Table of dimensions for manual gear operators in millimeters.

Manual Gear Operator Dimensions (in)

Table of dimensions for manual gear operators in inches.

Pneumatic Actuator Dimensions (mm)

Table of dimensions for B1C, B1J, B1JA pneumatic actuators in mm.

Pneumatic Actuator Dimensions (in)

Table of dimensions for B1C, B1J, B1JA pneumatic actuators in inches.

Type Code Breakdown

Type Code: S-Disc Construction

Describes the S-disc construction for flow balancing trim on valve ports.

Type Code: Product Series & Design

Details Neldisc series (L6, L4) and their design characteristics.

Type Code: Pressure Rating

Lists pressure ratings for valve bodies, including ASME Class 150, 300, 600.

Type Code: Seat Design

Explains seat design options like metal seat and pipe flange thread integration.

Type Code: Construction Details

Describes construction, temperature limits, materials, and specific design options.

Type Code: Available Sizes

Lists the standard valve sizes available for different series and pressure classes.

Type Code: Body Materials

Specifies available body material options like CF8M, WCB, and LCC.

Type Code: Disc Material

Details disc material options, including CF8M, F316, and high-temperature alloys.

Type Code: Shaft & Pin Material

Specifies materials used for valve shafts and pins, such as 17-4PH and Nimonic.

Type Code: Seat Material

Lists available seat material options, including Incoloy 825 and hard chrome plating.

Type Code: Packing Material Options

Describes packing material options for glands, including graphite and PTFE.

Type Code: Flange Drilling Standards

Specifies flange drilling standards like ASME B16.5 and EN 1092-1.

Type Code: Flange Facing Requirements

Details flange facing requirements and standards for secure pipe connections.

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