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Metso Finetrol - User Manual

Metso Finetrol
28 pages
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FINETROL®
Eccentric rotary plug control valve
Installation, Maintenance and
Operating Instructions
5 FT 70 en • 10/2016
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Summary

GENERAL

1.1 Scope of the manual

Provides essential information for users of Finetrol eccentric rotary plug control valves.

1.2 Valve construction

Describes the Finetrol eccentric rotary plug control valve's design and one-piece body.

1.3 Valve markings

Explains the identification plate and markings on the valve for identification.

1.4 Technical specifications

Details face-to-face length, body rating, pressure differential, and temperature ranges.

1.5 Valve approvals

Outlines valve design standards and approvals like API 607 and BS 6775.

1.6 CE marking

Explains compliance with the European Directive 2014/68/EU for pressure equipment.

1.7 Recycling and disposal

Provides guidance on material recycling, disposal, and manufacturer return options.

1.8 Safety precautions

Crucial safety warnings about valve performance, pressure, plug movement, and noise.

TRANSPORTATION, RECEPTION AND STORAGE

3.1 General

Instructions for removing port protectors and checking the valve for damage.

3.2 Installing in the pipeline

Guidance on pipeline preparation, flange gasket selection, and alignment.

INSTALLATION AND COMMISSIONING

3.3 Actuator

Guidance on installing the actuator and aligning the plug position.

3.4 Commissioning

Steps for final checks, pipeline flushing, and actuator adjustments.

MAINTENANCE

4.1 Maintenance general

General recommendations for valve inspection and maintenance intervals.

4.2 Repair of a jammed or stuck valve

Procedures for cleaning and freeing a jammed or stuck valve.

4.3 Changing the packing

Step-by-step guide for replacing valve packing to prevent leakage.

4.4 Detaching the actuator

Procedures for safely removing the actuator from the valve.

4.5 Removing the valve from the pipeline

Steps for safely detaching the valve from the pipeline.

4.6 Changing the seat

Instructions for replacing the valve seat to ensure tightness.

4.7 Dismantling the valve

Step-by-step guide for complete valve disassembly.

4.8 Cleaning and inspection of removed parts

Guidance on cleaning, inspecting, and replacing removed valve components.

4.9 Assembly

Procedures for reassembling the valve after maintenance or parts replacement.

4.10 FL low capacity valve

Details constructional differences for FL low capacity valves.

TESTING THE VALVE

INSTALLING AND DETACHING THE ACTUATOR

6.1 General

Overview of Metso actuators that can be mounted on the valve.

6.2 Installing the Quadra-Powr actuators

Detailed instructions for installing Quadra-Powr actuators.

6.3 Installing the B1 C series actuators

Instructions for installing B1C series actuators with safety warnings.

6.4 Installing the B1 J series actuator

Instructions for installing B1J and B1JA spring-return actuators.

6.5 Detaching B series actuators

Procedures for detaching B series actuators.

6.6 Installing EC and EJ actuators

Instructions for installing EC and EJ actuators with bushings.

6.7 Detaching EC and EJ actuators

Procedures for detaching EC and EJ actuators.

6.8 FL low Cy valve

Adjusting open/closed limits for FL low Cy valves.

6.9 Installing other makes of actuators

Guidelines for installing actuators from other manufacturers.

MALFUNCTIONS

TOOLS

ORDERING SPARE PARTS

EXPLODED VIEW AND PARTS LIST

10.1 Series FC

Exploded view and parts list for the Finetrol FC series valve.

10.2 Series FL

Exploded view and parts list for the Finetrol FL series valve.

DIMENSIONS

11.1 Valve and actuator Quadra-Powr

Dimensional data for Quadra-Powr actuators with various valve sizes.

11.2 Valve and actuator B1 C;B1 J

Dimensional data for B1C/B1J actuators with various valve sizes.

11.3 Valve and actuator EC

Dimensional data for EC actuators with various valve sizes.

11.4 Valve and actuator EJ

Dimensional data for EJ actuators with various valve sizes.

TYPE CODE

Summary

GENERAL

1.1 Scope of the manual

Provides essential information for users of Finetrol eccentric rotary plug control valves.

1.2 Valve construction

Describes the Finetrol eccentric rotary plug control valve's design and one-piece body.

1.3 Valve markings

Explains the identification plate and markings on the valve for identification.

1.4 Technical specifications

Details face-to-face length, body rating, pressure differential, and temperature ranges.

1.5 Valve approvals

Outlines valve design standards and approvals like API 607 and BS 6775.

1.6 CE marking

Explains compliance with the European Directive 2014/68/EU for pressure equipment.

1.7 Recycling and disposal

Provides guidance on material recycling, disposal, and manufacturer return options.

1.8 Safety precautions

Crucial safety warnings about valve performance, pressure, plug movement, and noise.

TRANSPORTATION, RECEPTION AND STORAGE

3.1 General

Instructions for removing port protectors and checking the valve for damage.

3.2 Installing in the pipeline

Guidance on pipeline preparation, flange gasket selection, and alignment.

INSTALLATION AND COMMISSIONING

3.3 Actuator

Guidance on installing the actuator and aligning the plug position.

3.4 Commissioning

Steps for final checks, pipeline flushing, and actuator adjustments.

MAINTENANCE

4.1 Maintenance general

General recommendations for valve inspection and maintenance intervals.

4.2 Repair of a jammed or stuck valve

Procedures for cleaning and freeing a jammed or stuck valve.

4.3 Changing the packing

Step-by-step guide for replacing valve packing to prevent leakage.

4.4 Detaching the actuator

Procedures for safely removing the actuator from the valve.

4.5 Removing the valve from the pipeline

Steps for safely detaching the valve from the pipeline.

4.6 Changing the seat

Instructions for replacing the valve seat to ensure tightness.

4.7 Dismantling the valve

Step-by-step guide for complete valve disassembly.

4.8 Cleaning and inspection of removed parts

Guidance on cleaning, inspecting, and replacing removed valve components.

4.9 Assembly

Procedures for reassembling the valve after maintenance or parts replacement.

4.10 FL low capacity valve

Details constructional differences for FL low capacity valves.

TESTING THE VALVE

INSTALLING AND DETACHING THE ACTUATOR

6.1 General

Overview of Metso actuators that can be mounted on the valve.

6.2 Installing the Quadra-Powr actuators

Detailed instructions for installing Quadra-Powr actuators.

6.3 Installing the B1 C series actuators

Instructions for installing B1C series actuators with safety warnings.

6.4 Installing the B1 J series actuator

Instructions for installing B1J and B1JA spring-return actuators.

6.5 Detaching B series actuators

Procedures for detaching B series actuators.

6.6 Installing EC and EJ actuators

Instructions for installing EC and EJ actuators with bushings.

6.7 Detaching EC and EJ actuators

Procedures for detaching EC and EJ actuators.

6.8 FL low Cy valve

Adjusting open/closed limits for FL low Cy valves.

6.9 Installing other makes of actuators

Guidelines for installing actuators from other manufacturers.

MALFUNCTIONS

TOOLS

ORDERING SPARE PARTS

EXPLODED VIEW AND PARTS LIST

10.1 Series FC

Exploded view and parts list for the Finetrol FC series valve.

10.2 Series FL

Exploded view and parts list for the Finetrol FL series valve.

DIMENSIONS

11.1 Valve and actuator Quadra-Powr

Dimensional data for Quadra-Powr actuators with various valve sizes.

11.2 Valve and actuator B1 C;B1 J

Dimensional data for B1C/B1J actuators with various valve sizes.

11.3 Valve and actuator EC

Dimensional data for EC actuators with various valve sizes.

11.4 Valve and actuator EJ

Dimensional data for EJ actuators with various valve sizes.

TYPE CODE

Metso Finetrol Specifications

General IconGeneral
CategoryControl Unit
ManufacturerMetso
Input Voltage24 VDC
Output Current4-20 mA
Communication ProtocolHART

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