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Metso Neles R series User Manual

Metso Neles R series
36 pages
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V-port segment valves
Series R
Installation, Maintenance and
Operating Instructions
3 R 74 en • 2/2017
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Metso Neles R series Specifications

General IconGeneral
SeriesR series
ManufacturerMetso (now Valmet)
SizeVaries by model
Pressure classVaries by model
Temperature rangeVaries by model
MaterialsCarbon steel, stainless steel
Actuator typePneumatic, electric, hydraulic
ApplicationsControl
MountingFlanged
Control signal4-20 mA, HART
Power supply24 VDC, 110 VAC, 220 VAC
Enclosure ratingNEMA 4X
CommunicationHART, Foundation Fieldbus, Profibus
CertificationsATEX, IECEx, SIL

Summary

General Information

Scope of the Manual

Provides essential information on R series V-port segment valves, including actuators and accessories.

Valve Construction Details

Details the construction of RA, RE, and RE1 series V-port segment valves, including body and segment separation.

Valve Markings and Identification

Explains body markings and identification plate details for valve identification.

Technical Specifications

Initial Valve Openings

Table of initial openings (%) for RE/RA segment valves with different seats.

Operating Temperature Ranges

Specifies the maximum and minimum operating temperature limits for RA and RE series valves.

Valve Approvals and Compliance

CE Marking and Directives

Confirms compliance with European Directive 2014/68/EU for pressure equipment.

Recycling and Disposal Procedures

Critical Safety Precautions

Performance Limitations Warning

Warns against exceeding valve performance limits to prevent damage and injury.

Pressurized Valve Handling

Advises against dismantling pressurized valves to prevent uncontrolled pressure release.

Segment Movement Hazard

Alerts to potential injury from the moving segment during valve actuation.

Noise Emission Awareness

Advises awareness of potential pipeline noise generated by the valve.

Hot/Cold Valve Surface Warning

Alerts users to potential burns from hot or cold valve surfaces.

Valve Weight Consideration

Stresses the importance of considering valve weight during handling and lifting.

Transportation, Reception, and Storage

Installation and Commissioning

General Installation Guidelines

General instructions for installation and commissioning, including cleanliness checks.

Pipeline Installation Procedure

Details on installing the valve correctly in the pipeline, considering flow direction.

Actuator Mounting Notes

Notes on actuator installation and its relation to the valve assembly.

Commissioning Steps

Steps for commissioning, ensuring proper adjustment and connections are made.

Maintenance Procedures

General Maintenance and Inspection

General advice on preventative maintenance and recommended inspection intervals.

Replacing Gland Packing (RA Series)

Step-by-step guide for replacing gland packing in RA series valves.

Replacing Gland Packing (RE/RE1 Series)

Detaching the Actuator

Removing Valve from Pipeline

Replacing Valve Seats

Detaching S- or U-type Seats

Procedure for detaching S or U-type seats from the valve body.

Installing New Valve Seats

Steps for installing a new seat into the valve body.

Dismantling the Valve

Inspection and Assembly

Inspection of Removed Parts

Guidelines for inspecting removed valve components for damage or wear.

Valve Assembly Instructions

Steps for reassembling the valve after maintenance or repair operations.

Valve Testing Procedures

Pressure Testing the Valve

Procedures for pressure testing the valve body and closure tightness.

Actuator Installation and Detachment

General Actuator Mounting

Overview of mounting actuators using suitable brackets and couplings.

Installing EC and EJ Actuators

Instructions for installing EC and EJ series actuators onto the valve.

Detaching EC and EJ Actuators

Steps to detach EC and EJ series actuators from the valve assembly.

Installing B1C Actuators

Installing B1J Actuators

Type B1J Actuator Installation

Installation steps for B1J spring-return actuators (spring-to-close operation).

Type B1JA Actuator Installation

Detaching B Series Actuators

Installing Quadra-Powr® Actuator

Troubleshooting Valve Malfunctions

Special Tools and Equipment

Actuator Removal Tools

Lists special tools required for the removal of actuators from the valve.

Seat Mounting/Removal Tools

Lists special tools needed for mounting and removing valve seats.

Ordering Spare Parts

Exploded Views and Parts Lists

Series RA Exploded View

Provides an exploded view and parts list for the RA series V-port segment valves.

Series RE Exploded View

Dimensions and Weights

Series RA Dimensions and Weights

Detailed dimensions, mounting information, and weights for RA series valves.

RA Series with EC Actuators

RA Series with EJ Actuators

RA Series with B1C Actuators

RA Series with B1J/B1JA Actuators

RA Series with M Actuators

Series RE Dimensions and Weights

RE Series with EC Actuators

RE Series with EJ Actuators

RE Series with B1C Actuators

RE Series with B1J/B1JA Actuators

RE Series with QPX Actuators

Flange Suitability and Ratings

Flange Suitability for RA/RE1 Valves

Table showing flange suitability for RA and RE1 valves across various sizes and standards.

Flange Ratings for RE Valves

Details flange ratings for RE valves across different sizes and pressure classes.

Valve Type Code Explanation

RA Series Type Code

Explanation of the type code structure for RA series V-port segment valves.

RE/RE1 Series Type Code

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