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Metso Jamesbury 4000 Series User Manual

Metso Jamesbury 4000 Series
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10SM 4000 en • 5/2017
Jamesbury 3-Piece Ball Valves
Series 4000
Threaded End, Socket Weld, Butt Weld
Rev. 2.0
Safety Manual
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Metso Jamesbury 4000 Series Specifications

General IconGeneral
BrandMetso
ModelJamesbury 4000 Series
CategoryControl Unit
LanguageEnglish

Summary

Introduction to Safety Manual

Manual Scope and Compliance

Explains the manual's role in integrating Metso Jamesbury valves into safety systems per IEC 61508.

Series 4000 Ball Valve Overview

Describes the Series 4000 3-piece ball valve as a quarter turn automated on/off valve.

3-Piece Ball Valve Structure

Components and Usage Details

Details components and usage of the 3-piece ball valves for technical description.

Permitted Valve Variants

Covers valve types permitted for use in safety systems, based on type coding.

Supplementary Valve Documentation

Lists additional documentation such as IMO and Technical Bulletin for valve information.

Using Ball Valves in Safety Systems

Safety Function Activation

Explains the fail-safe position and safety action initiated by solenoid or partial stroke device.

Application and Environmental Limits

Details requirements for correct application, process, and atmospheric conditions for reliability.

Valve Useful Lifetime Estimation

Defines the typical 10-15 year useful lifetime for reliability estimations, considering maintenance.

Connecting to Safety Instrumented Systems

Describes connection to safety systems via electrical connection and partial stroke devices.

Hardware Integrity and Reliability

Random Hardware Integrity Data

Presents reliability numbers and failure rates for Series 4000 valves with and without partial stroke testing.

Systematic Integrity Compliance

Addresses requirements for systematic integrity up to SIL 3, including design and manufacturing controls.

Component Readiness and Competence

Notes personnel competence and component operational readiness before startup.

Installation and Operation

Installation Procedures

Specifies installation by competent persons according to Metso instructions and pipeline standards.

Recommended Proof Test Procedure

Outlines the procedure for proof testing to detect failures in the final element subsystem.

Recommended Partial Stroke Test

Details partial stroke testing for early failure detection and reducing failure on demand probability.

Maintenance and References

Maintenance and Spare Parts

Covers repair by Metso or competent personnel, including shell testing and spare parts.

Referenced Documentation List

Lists all cited documents, including manuals, technical bulletins, and relevant standards.

Appendix 1: Reliability PFD Calculations

PFD Calculation Examples

Example calculations for PFD of valve assemblies with partial stroke and solenoid control.

Appendix 2: PFD Calculation Equations

PFD Equations for 1001/1001D Systems

Provides equations for calculating PFD based on IEC 61508 and ISA TR-96.05.01 standards.

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