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Metso 7000 Series: 7150RR Series User Manual

Metso 7000 Series: 7150RR Series
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Series 7000 Railroad, Standard
Bore Flanged Ball Valves
Series 7150RR, 7300RR & 730SRR
3" – 6" (DN 50 – 150) Class 150 & 3" (DN 50)
Class 300
Installation, Maintenance and
Operating Instructions
IMO-R27 • 7/2016
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Metso 7000 Series: 7150RR Series Specifications

General IconGeneral
TypeControl Unit
Series7000 Series
Protection ClassIP65
Communication InterfaceEthernet
Model7150RR Series

Summary

GENERAL

Scope of the Manual

Defines the scope of this manual for Jamesbury Series 7150RR and 7300RR/730SRR railroad valves.

Valve Markings

Explains the identification plate details on the valve, including material, pressure ratings, and model information.

Safety Precautions

Critical warnings regarding pressure and temperature limitations, body/seat ratings, and hazards of ball movement.

TRANSPORTATION AND STORAGE

INSTALLATION

General

Instructions for removing port protectors, cleaning the valve, and flushing before installation.

Handles

Guidance on removing and properly remounting the valve handle to prevent operational issues or injury.

Installing on Tank Car

Advice on flange tightening, gasket centering, and recommended valve orientation for tank car installation.

Commissioning

Steps for ensuring no foreign objects remain, flushing the tank car, and verifying fastenings before initial use.

Steam Jacket Connections (if applicable)

Procedures for fitting and welding steam jacket connections, including pressure testing requirements.

MAINTENANCE

General

Overview of preventative maintenance, recommended inspection frequency, and routine tasks like stem seal adjustment.

Disassembly

Step-by-step instructions for safely disassembling the valve, including necessary precautions and part removal.

Checking Parts

Guidelines for inspecting disassembled valve components for damage, wear, and cleaning requirements.

Assembly

Detailed procedure for reassembling the valve, including seat, stem, ball, and insert installation steps.

Pressure Testing the Valve

Instructions and warnings for performing pressure tests to ensure external tightness and seat integrity.

REPAIR KITS

SERVICE/SPARE PARTS

EXPLODED VIEW - VALVE

EXPLODED VIEW - INSERT FIELD WRENCH

HOW TO ORDER JAMESBURY 7000 SERIES RAILROAD VALVES

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