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Metso Neles ValvGuard VG9000F User Manual

Metso Neles ValvGuard VG9000F
48 pages
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Neles ValvGuard™
VG9000F
Rev. 2.1
Installation, Maintenance and
Operating Instructions
7 VG9F 70 en • 1/2019

Table of Contents

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Metso Neles ValvGuard VG9000F Specifications

General IconGeneral
BrandMetso
ModelNeles ValvGuard VG9000F
CategoryControl Unit
LanguageEnglish

Summary

VG9000F ValvGuard Intelligent Safety Solenoid with FOUNDATION Fieldbus Communication

1.1 General

General information about the Neles ValvGuard VG9000F and its intended use.

1.2 Technical Description

Details the ValvGuard's microcontroller, spool valve, prestage unit, sensors, and interface.

1.3 Markings

Describes the identification plate and its markings for the ValvGuard.

1.4 Technical Specifications

Covers general, enclosure, environmental, pneumatic, and electronic specifications for the ValvGuard.

1.5 Recycling and Disposal

Provides guidance on how to recycle and dispose of ValvGuard components.

1.6 Safety Precautions

Outlines critical safety warnings and cautions for handling and maintenance of the ValvGuard.

2 Transportation, Reception and Storage

3 Mounting and Installation

3.1 General Mounting Practices

General recommendations for mounting the ValvGuard, including IP66 class and orientation.

3.2 Mounting on Metso Actuators (VDI/VDE)

Instructions for mounting the ValvGuard on Metso actuators with VDI/VDE mounting faces.

3.3 Mounting on Linear Actuators (IEC 60534)

Procedures for mounting the ValvGuard on linear actuators with IEC 60534 mounting faces.

3.4 Mounting and Installation of VG9300

Specific instructions for mounting and installing the VG9300 stainless steel version.

3.5 Piping and Air Supply

Details piping recommendations, air quality requirements, and supply pressure considerations.

3.6 Electrical Connections

Explains FOUNDATION fieldbus and 24 V DC safety signal connections and wiring.

4 Local User Interface (LUI)

4.1 Measurement Monitoring

How to view various measurements like valve position, pressure, and temperature via the LUI.

4.2 Guided Start-up

Describes the guided start-up procedure for initial configuration and calibration.

4.3 Configuration Menu Navigation

How to navigate the configuration menus using the LUI keypad.

4.4 Configuration Parameters Overview

Introduces configuration parameters and how to access them via the LUI.

4.4.1 Actuator Type (ATYP)

Setting the actuator type (single/double acting) for optimal control performance.

4.4.2 Valve Type (VTYP)

Selecting valve type (rotary/linear) to compensate for linkage nonlinearity.

4.4.3 Positioner Fail Action (PFA)

Configuring the valve's fail-safe action (Close/Open) during device failure.

4.4.4 Extra Pneumatics Instrumentation (EXTI)

Specifying external pneumatic instrumentation like boosters or quick exhaust valves.

4.4.5 Actuator Size (ACTS)

Defining the actuator size based on type code or stroke volume for device control.

4.4.6 Spool Type (STYP)

Selecting the spool valve type and size for proper device operation.

4.4.7 Language Selection (LANG)

Setting the display language for the Local User Interface.

4.5 Valve Travel Calibration

Procedures for calibrating the valve travel for accurate positioning.

4.5.1 AUTO CAL Calibration Function

Details the automatic calibration function and its successful/failed outcomes.

4.6 Testing (TESE)

Overview of available tests, including Partial Stroke Test and Pneumatics Test.

4.6.1 Partial Stroke Test (PARE ESE)

Performing and understanding the Partial Stroke Test for valve diagnostics.

4.6.2 Pneumatics Test (PNEU ESE)

Executing the pneumatics test to check spool valve function without actuator movement.

4.7 Limit Switch LS Status

Displays the status of mechanical limit switches connected to the ValvGuard.

4.8 Advanced Parameters

Parameters for fine-tuning valve performance, including stroke time and profile.

4.8.1 Stroke Time and Profile

Configuring valve opening/closing times and stroke profile shapes.

4.8.2 Manual Stroke Size (MSTr)

Setting the target size for manual partial stroke tests.

4.8.3 Manual Speed (MSPd)

Defining the speed for manual partial stroke tests.

4.8.4 Automatic Partial Stroke Test (APSE)

Enabling or disabling automatic partial stroke tests.

4.9 Special Displays

Information on special display modes like LUI locked, alarm/warning states, and event viewing.

4.9.1 User Interface Locked

How to lock the LUI to prevent unauthorized access or configuration.

4.9.2 Alarm or Warning State

Understanding alarm and warning indicators on the LUI display.

4.9.3 Viewing of Latest Event

Accessing and viewing the most recent event message on the LUI.

4.9.4 Write Protection

How to enable or disable write protection for ValvGuard parameters.

4.9.5 Simulation Switch

Enabling simulation mode for testing valve position and diagnostics.

5 Maintenance

5.1 Opening and Closing the Cover

Step-by-step instructions for safely opening and closing the ValvGuard enclosure cover.

5.2 Prestage Unit

Information on the prestage unit, including removal and installation procedures.

5.2.1 Prestage Removal

Detailed steps for removing the prestage unit from the ValvGuard.

5.2.2 Adapter Plate Removal

Instructions for removing the adapter plate associated with the prestage unit.

5.2.3 Prestage Installation

Steps for installing a new prestage unit and its adapter plate.

5.3 Spool Valve

Information about the spool valve, its capacities, and maintenance advice.

5.3.1 Restricted and Standard Capacities

Explanation of restricted and standard capacities for spool valve options.

5.3.1.1 Spool Valve Removal

Procedures for removing the spool valve assembly from the ValvGuard.

5.3.1.2 Spool Valve Installation

Steps for installing the spool valve assembly correctly.

5.3.2 High Capacity Spool Valve

Details regarding high capacity spool valves and their removal/installation.

5.4 Communication Circuit Board

Information on the communication circuit board, including removal and installation.

5.4.1 Communication Board Removal

Steps for safely removing the communication circuit board.

5.4.2 Communication Board Installation

Instructions for installing a new communication circuit board.

6 Messages

7 Trouble Shooting

8 VG9_F/D_, VG9_F/R_, VG9_F/I_, VG9_F/K_, VG9_F/B_ (With Limit Switches)

8.1 Introduction

Introduction to ValvGuard models with limit switches and their applications.

8.1.1 General Description

Overview of ValvGuard variants with limit switches and their function.

8.1.2 Markings

Details the markings found on the identification plate for various limit switch types.

8.1.3 Technical Specifications

Technical data and electrical values for different limit switch types used with ValvGuard.

8.1.3.1 VG9_F/D_ Specifications

Technical details, electrical values, and ambient temperatures for the VG9_F/D_ model.

8.1.3.2 VG9_F/R_ Specifications

Technical details, electrical values, and ambient temperatures for the VG9_F/R_ model.

8.1.3.3 VG9_F/I_ Specifications

Technical details, electrical values, and ambient temperatures for the VG9_F/I_ model.

8.1.3.4 VG9_F/K_ Specifications

Technical details, electrical values, and ambient temperatures for the VG9_F/K_ model.

8.1.3.5 VG9_F/B_ Specifications

Technical details, electrical values, and ambient temperatures for the VG9_F/B_ model.

8.1.4 Electric Data and Ambient Temperatures

Tabulated electric data and ambient temperature ranges for various ValvGuard types.

8.2 Installing Limit Switches on ValvGuard

Step-by-step instructions for installing limit switches onto an existing ValvGuard assembly.

8.3 Electrical Connections

Guidance on making electrical connections for limit switches, ensuring correct specifications.

8.4 Adjustment

How to adjust the limit switches using cam discs to set switching points.

8.5 Removal of Limit Switches

Procedures for removing limit switches to access the ValvGuard assembly.

8.6 Circuit Diagrams

Internal circuit diagrams for the limit switch assembly.

8.7 Maintenance

Notes on the maintenance requirements for limit switches.

9 Tools

10 Ordering Spare Parts

11 Drawings and Parts Lists

11.1 Exploded View and Parts List (VG9000F)

Visual exploded view and comprehensive parts list for the VG9000F model.

11.2 Exploded View and Parts List (VG9_F Models)

Exploded views and parts lists for VG9_F/D_, VG9_F/R_, VG9_F/I_, VG9_F/K_, VG9_F/B_ models.

11.3 Mounting Parts for Metso Actuators

Lists parts required for mounting the ValvGuard on Metso actuators with VDI/VDE faces.

11.4 Mounting Parts for Quadra-Powr® Actuators

Lists parts required for mounting the ValvGuard on Quadra-Powr® actuators.

11.5 Mounting Parts for Linear Actuators

Lists parts required for mounting the ValvGuard on linear actuators.

11.6 Connection Diagrams

Provides detailed connection diagrams for FOUNDATION fieldbus and safety signal inputs.

12 Dimensions

VG921_ / VG921_/_ Dimensions

Specific dimensional drawings for VG921_ models.

VG923_ / VG923_/_ Dimensions

Specific dimensional drawings for VG923_ models.

13 Configuration Parameters

14 EC Declaration of Conformity

15 Type Coding

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