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Metso ND9200H - User Manual

Metso ND9200H
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INTELLIGENT
VALVE CONTROLLER
ND9200H
Rev. 1.0
Installation, Maintenance and
Operating Instructions
7 ND92H 70 en
Issue 11/04
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Summary

ND9000 Product Family Summary

1.1 Key features

Overview of primary functionalities and design attributes.

1.1.8 Product reliability

Highlights design robustness, environmental resistance, and durability.

ND9200 H Intelligent Valve Controller

2.1 General

Introduction to the controller and its application with pneumatic actuators.

2.2 Technical description

Detailed explanation of the microcontroller, measurements, and control logic.

2.4 Technical specifications

Comprehensive data on performance, environmental, pneumatic, and electrical aspects.

2.6 Safety precautions

Critical safety warnings and precautions for operation and handling.

MOUNTING

3.1 General

General guidelines and recommendations for mounting the controller.

3.2 Mounting on EC and EJ actuators

Specific instructions for mounting on EC and EJ type actuators.

3.3 Mounting on Metso Automation actuators with VDI;VDE mounting face

Steps for mounting on Metso Automation actuators using VDI/VDE interface.

3.5 Mounting on linear actuator with IEC 60534 mounting face

Procedure for mounting on actuators with IEC 60534 interface.

3.6 Piping

Guidelines for connecting pneumatic piping to the controller and actuator.

3.7 Electrical connections

Details on wiring the controller for power and communication.

LOCAL USER INTERFACE (LUI)

4.1 Measurement monitoring

How to view various process measurements on the LUI display.

4.2 Guided start-up

Step-by-step process for initial configuration and setup.

4.3 Configuration menu

Navigating the menu structure for parameter adjustments.

4.4 Mode menu

Selecting between AUTO and MANUAL operating modes.

4.5 Configuration parameters

Detailed explanation of adjustable parameters for valve control.

4.6 Valve travel calibration

Procedures for calibrating valve travel limits.

4.8 HART write protection

Enabling/disabling HART communication write protection.

MAINTENANCE

5.1 Prestage

Details on the prestage unit, including removal and installation.

5.2 Spool valve

Procedures for removing and installing the spool valve.

5.5 Communication circuit board

Instructions for removing and installing the communication board.

5.6 Controller circuit board

Guidance on replacing the controller circuit board.

ERROR MESSAGES

6.1 Failsafe errors

Explains errors that trigger the fail-safe mode.

6.2 Alarms

Lists and describes various alarm conditions detected by the controller.

6.3 Errors

Detailed list and descriptions of error messages.

6.4 Warnings

Lists and explains warning messages generated by the controller.

TROUBLE SHOOTING

7.1 Mechanical;electrical defects

Troubleshooting common mechanical and electrical issues affecting valve position.

DRAWINGS AND PARTS LISTS

10.1 Exploded view and parts list, ND9200 H

Visual breakdown of the controller with itemized parts list.

10.2 Mounting parts for EC05-14 actuators

Specific mounting hardware for EC05-14 actuators.

10.3 Mounting parts for EJ05-14 actuators

Specific mounting hardware for EJ05-14 actuators.

10.4 Mounting parts for B1 C;B1 J 6-20 actuators

Mounting hardware for B1C/B1J 6-20 actuators.

DIMENSIONS

TYPE CODING

Summary

ND9000 Product Family Summary

1.1 Key features

Overview of primary functionalities and design attributes.

1.1.8 Product reliability

Highlights design robustness, environmental resistance, and durability.

ND9200 H Intelligent Valve Controller

2.1 General

Introduction to the controller and its application with pneumatic actuators.

2.2 Technical description

Detailed explanation of the microcontroller, measurements, and control logic.

2.4 Technical specifications

Comprehensive data on performance, environmental, pneumatic, and electrical aspects.

2.6 Safety precautions

Critical safety warnings and precautions for operation and handling.

MOUNTING

3.1 General

General guidelines and recommendations for mounting the controller.

3.2 Mounting on EC and EJ actuators

Specific instructions for mounting on EC and EJ type actuators.

3.3 Mounting on Metso Automation actuators with VDI;VDE mounting face

Steps for mounting on Metso Automation actuators using VDI/VDE interface.

3.5 Mounting on linear actuator with IEC 60534 mounting face

Procedure for mounting on actuators with IEC 60534 interface.

3.6 Piping

Guidelines for connecting pneumatic piping to the controller and actuator.

3.7 Electrical connections

Details on wiring the controller for power and communication.

LOCAL USER INTERFACE (LUI)

4.1 Measurement monitoring

How to view various process measurements on the LUI display.

4.2 Guided start-up

Step-by-step process for initial configuration and setup.

4.3 Configuration menu

Navigating the menu structure for parameter adjustments.

4.4 Mode menu

Selecting between AUTO and MANUAL operating modes.

4.5 Configuration parameters

Detailed explanation of adjustable parameters for valve control.

4.6 Valve travel calibration

Procedures for calibrating valve travel limits.

4.8 HART write protection

Enabling/disabling HART communication write protection.

MAINTENANCE

5.1 Prestage

Details on the prestage unit, including removal and installation.

5.2 Spool valve

Procedures for removing and installing the spool valve.

5.5 Communication circuit board

Instructions for removing and installing the communication board.

5.6 Controller circuit board

Guidance on replacing the controller circuit board.

ERROR MESSAGES

6.1 Failsafe errors

Explains errors that trigger the fail-safe mode.

6.2 Alarms

Lists and describes various alarm conditions detected by the controller.

6.3 Errors

Detailed list and descriptions of error messages.

6.4 Warnings

Lists and explains warning messages generated by the controller.

TROUBLE SHOOTING

7.1 Mechanical;electrical defects

Troubleshooting common mechanical and electrical issues affecting valve position.

DRAWINGS AND PARTS LISTS

10.1 Exploded view and parts list, ND9200 H

Visual breakdown of the controller with itemized parts list.

10.2 Mounting parts for EC05-14 actuators

Specific mounting hardware for EC05-14 actuators.

10.3 Mounting parts for EJ05-14 actuators

Specific mounting hardware for EJ05-14 actuators.

10.4 Mounting parts for B1 C;B1 J 6-20 actuators

Mounting hardware for B1C/B1J 6-20 actuators.

DIMENSIONS

TYPE CODING

Metso ND9200H Specifications

General IconGeneral
BrandMetso
ModelND9200H
CategoryControl Unit
LanguageEnglish

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