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Metso Neles ND9100P User Manual

Metso Neles ND9100P
40 pages
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INTELLIGENT
VALVE CONTROLLER
ND9100P
Rev. 2.2
Installation, Maintenance and
Operating Instructions
7 ND91P 70 en • 1/2009

Table of Contents

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Metso Neles ND9100P Specifications

General IconGeneral
BrandMetso
ModelNeles ND9100P
CategoryController
LanguageEnglish

Summary

ND9000 Product Family Summary

Key Features of the ND9000 Series

Lists main capabilities and diagnostic features of the ND9000 product family.

Available Options for ND9000

Details available communication options, limit switches, and special finishes.

ND9000 Total Cost of Ownership

Highlights benefits like low energy consumption and future-proofing.

Minimizing Process Variability with ND9000

Explains how the device improves control performance and accuracy.

Easy Installation and Configuration of ND9000

Describes the ease of setup for various actuators and valves.

ND9000 Open Solution for Interoperability

Emphasizes interoperability with other manufacturers' hardware and software.

ND9000 in Fieldbus Networks

Details compatibility and features for fieldbus communication.

ND9000 Product Reliability

Covers design for harsh environments and durable components.

Predictive Maintenance Features of ND9000

Outlines features for proactive maintenance and diagnostics.

ND9100P Intelligent Valve Controller with Profibus PA Communication

General Overview of ND9100P

Provides an overview of the manual's scope and intended use for the ND9100P.

ND9100P Technical Description

Explains the microcontroller's role and key measurements.

ND9100P Identification Markings

Details the information found on the valve controller's identification plate.

Technical Specifications for ND9100P

ND9100P General and Environmental Specifications

Lists detailed parameters for general, environmental, enclosure, pneumatics, and electronics.

Safety, Recycling, and Disposal

Recycling and Disposal Guidelines

Provides guidelines for environmentally responsible end-of-life handling.

Critical Safety Precautions

Outlines critical safety warnings and cautions for operation and maintenance.

Mounting the ND9100P Valve Controller

Mounting on EC and EJ Actuators

Step-by-step guide for attaching the controller to EC and EJ actuators.

Mounting on Metso Actuators (VDI/VDE Face)

Instructions for mounting on Metso actuators with a specific interface.

Mounting on nelesCV Globe Linear Actuators

Details the process for mounting on nelesCV Globe linear actuators.

Mounting on IEC 60534 Linear Actuators

Instructions for installing on linear actuators using IEC 60534 standard.

Piping Connections for ND9100P

Covers air supply connection and recommendations for piping.

Electrical Connections for ND9100P

Explains Profibus PA power and communication wiring.

Local User Interface (LUI) Operations

ND9100P Measurement Monitoring

Describes how to view valve position, setpoint, and other parameters.

Guided Start-up Procedure

Guides the user through initial setup of critical parameters.

ND9100P Configuration Menu Navigation

Explains navigation through the menu structure for settings.

ND9100P Operating Mode Selection

Details how to select between AUTO and MAN operating modes.

ND9100P Configuration Parameters

Performance Level (PERF) Adjustment

Allows adjustment of valve position control tuning for different responses.

Low Cut-off (CUTL) Setting

Sets the safety range for valve closing against mechanical stops.

Valve Type (VTYP) Configuration

Compensates for non-linearity in linear valve linkages.

Actuator Type (ATYP) Configuration

Informs the device about the actuator type for optimal control.

Positioner Fail Action (PFA) Setting

Defines valve behavior during signal failure or device malfunction.

Valve Rotation Direction (ROT)

Defines the relationship between sensor rotation and valve action.

Valve Dead Angle (AO) Setting

Accounts for the 'dead angle' in Metso segment and ball valves.

Profibus Slave Address Setting

Configures the device's address on the Profibus network.

Language Selection (LANG)

Allows choosing the display language from English, German, or French.

Signal Limits: Low Cutoff, Low Limit, High Cutoff, High Limit

Configures signal limits for valve full open/close or partial positioning.

Valve Travel Calibration

AUTO Calibration Function

Details the automatic process of driving the valve through its full travel.

MAN Calibration Function

Describes manual calibration by driving the valve using controls.

TUNE Function for Optimization

Optimizes internal control parameters for valve position control.

1-Point Calibration Procedure

Provides a method for calibration when normal methods are not feasible.

Special Displays and Status Indicators

Limit Switch (LS) Status

Displays the status of limit switches (active, error, etc.).

User Interface Lock Status

Explains how to lock/unlock the LUI to prevent unauthorized access.

Online Alarm Indication

Indicates when an alarm condition is detected and how to view it.

Viewing Latest System Events

Describes how to access and view the most recent system events.

Fail-Safe Mode Indication

Shows how the device indicates a fail-safe mode due to serious failure.

Reduced Performance Mode

Indicates when performance is reduced due to spool valve issues.

Write Protection and Maintenance

Enabling Write Protection

Explains how to enable/disable write protection for parameters.

Prestage Unit Maintenance

Covers handling, removal, and installation of the prestage unit.

Prestage Unit Removal

Step-by-step instructions for removing the prestage module.

Prestage Unit Installation

Instructions for installing a new prestage module.

Spool Valve and Communication Board Maintenance

Spool Valve Assembly Maintenance

Details maintenance procedures for the spool valve assembly.

Spool Valve Assembly Removal

Steps for removing the spool valve assembly for cleaning or replacement.

Spool Valve Assembly Installation

Procedures for installing the spool valve assembly correctly.

Communication Circuit Board Maintenance

Covers maintenance of the communication circuit board.

Communication Circuit Board Removal

Instructions for removing the communication circuit board.

Communication Circuit Board Installation

Steps for installing a new communication circuit board.

Error Messages and Troubleshooting

Failsafe Error Conditions

Lists error messages indicating critical device failure requiring immediate attention.

Alarm Conditions

Details various alarm conditions like deviation, stiction, and load issues.

Specific Error Codes and Descriptions

Lists specific error codes, their descriptions, and recommended actions.

Warnings and Notifications

Warning Messages

Explains warning messages related to operational limits and component usage.

Notification Messages

Lists messages indicating successful operations or specific states.

Troubleshooting Mechanical/Electrical Defects

Setpoint Not Affecting Actuator Position

Lists common issues and potential causes related to hardware.

ND9100P/B06 with Limit Switches

Introduction to Limit Switch Version

Introduces the ND9100P/B06 variant with limit switches for valve indication.

General Description of Limit Switches

Explains the function and availability of limit switches on the ND9100P/B06.

Identification Markings for Limit Switches

Describes the identification plate markings for the limit switch version.

Technical Specifications for ND9100P/B06

Lists detailed specifications for the ND9100P/B06, including microswitch details.

Installation and Adjustment of Limit Switches

Installing the ND9100P/B06 on a Valve Controller

Provides installation steps for the limit switch variant.

Electrical Connections for Limit Switches

Details electrical connection requirements for the limit switch setup.

Limit Switch Adjustment Procedure

Guides on adjusting the limit switch switching points using cam discs.

Removal of ND9100P/B06 Limit Switches

Instructions for removing the limit switch components.

Circuit Diagrams for Limit Switches

Shows circuit diagrams for the limit switch functionality.

Limit Switch Maintenance

States that regular maintenance of the limit switch is not necessary.

Tools and Spare Parts

Required Tools

Lists any special tools required for maintenance or installation.

Ordering Spare Parts Information

Provides information needed when ordering spare parts.

Drawings and Parts Lists

Exploded View and Parts List for ND9100P

Visual breakdown and list of components for the standard ND9100P.

Exploded View and Parts List for ND9100P/B06

Visual breakdown and list of components for the ND9100P/B06 variant.

Mounting Parts for EC05-14/EJ05-14 Actuators

Lists parts required for mounting on specific EC/EJ actuator models.

Mounting Parts for B1C/B1J6-20 Actuators

Lists parts needed for mounting on B1C/B1J6-20 actuator types.

Mounting Parts for B1C/B1J25-50, B1C502, B1J322 Actuators

Lists mounting parts for specific B1C/B1J actuator models.

Mounting Parts for Quadra-Powr® Actuators

Details mounting parts required for Quadra-Powr® actuators.

Mounting Parts for nelesCV Globe Linear Actuators

Lists components for mounting on nelesCV Globe linear actuators.

Mounting Parts for Linear Actuators

Lists parts for mounting on various linear actuators.

Connection and Control Diagrams

ND9100P/B06 Connection Diagram

Provides wiring diagrams for the ND9100P/B06 with limit switches.

Control Wiring Diagram for FISCO Concept

Illustrates the control wiring concept and FISCO rules for hazardous locations.

Dimensions

Dimensional Drawings of ND9100 and ND9100/B

Shows dimensional drawings and specifications for ND9100 and ND9100/B.

EC Declaration of Conformity

Type Coding

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