Metso ND9100H User Manual

INTELLIGENT
VALVE CONTROLLER
ND9100H
Rev. 2.2
Installation, Maintenance and
Operating Instructions
7 ND91H 70 en • 1/2009

Metso ND9100H Specifications

General

Category	Controller
Supply voltage	24 V DC
Mounting	DIN rail
Protection class	IP20
Communication	HART

Summary

ND9000 PRODUCT FAMILY SUMMARY

Key Features

Core functionalities and benefits of the ND9000 series.

Easy Installation and Configuration

Simplified setup and integration for various actuators.

Predictive Maintenance

Proactive maintenance and diagnostics using collected data.

ND9100H INTELLIGENT VALVE CONTROLLER WITH HART COMMUNICATION

General Overview

Overview of the manual and the ND9100H controller's intended use.

Technical Description

Architecture, measurement capabilities, and operating principle of the ND9100H.

Technical Specifications

Detailed technical data, environmental, pneumatic, and electronic specifications.

Safety Precautions

Critical safety guidelines, warnings, and precautions for operation and handling.

TRANSPORTATION, RECEPTION AND STORAGE

Handling and Storage

Emphasizes careful handling and storage recommendations for the instrument.

MOUNTING

General Mounting Guidelines

IP66 class, recommended mounting position, and ordering parts.

Mounting on EC and EJ Actuators

Step-by-step instructions for mounting on EC and EJ actuators.

Mounting on Metso VDI/VDE Actuators

Mounting process on Metso actuators using VDI/VDE face.

Mounting on IEC 60534 Actuators

Steps for mounting on actuators with IEC 60534 mounting face.

Piping and Air Connections

Details air supply connections, tube sizes, and spring rates for actuators.

LOCAL USER INTERFACE (LUI)

Measurement Monitoring

How to view measurements on the device's display.

Guided Start-up Procedure

Procedure for initial configuration and valve travel calibration.

Configuration Menu Navigation

Navigating the menu structure for parameter settings.

Operating Mode Selection

Selecting between AUTO and MAN operating modes.

Configuration Parameters

Detailed explanation of various configurable parameters.

Valve Travel Calibration

Procedures for calibrating valve travel (AUTO, MAN, 1-Point).

MAINTENANCE

Prestage Module Handling

Handling and removal/installation of the prestage module.

Spool Valve Assembly Procedures

Procedures for removing and installing the spool valve assembly.

Communication Circuit Board

Steps for removing and installing the communication circuit board.

ERROR MESSAGES

Failsafe Errors

Messages indicating critical device failures requiring immediate attention.

Alarms and Warnings

Warning messages indicating deviations or abnormal operating conditions.

Specific Error Codes

Specific error codes and their meanings, often indicating component failure.

Operational Warnings

Notifications about potential issues or conditions approaching limits.

TROUBLE SHOOTING

Mechanical and Electrical Defects

Common issues related to mechanical or electrical components and their causes.

ND9100H/K00, ND9100H/100 WITH LIMIT SWITCHES

General Description

Overview of the ND9100H variants with limit switches.

Technical Specifications

Specific technical details for ND9100H/K00 and ND9100H/100 models.

Installing Limit Switches

Instructions for installing limit switches on the valve controller.

Limit Switch Adjustment

How to adjust the limit switches for correct operation.

DRAWINGS AND PARTS LISTS

ND9100H Exploded View and Parts List

Detailed breakdown of ND9100H components with part numbers.

ND9100H/K00 & /100 Parts Lists

Component breakdown for ND9100H/K00 and ND9100H/100 variants.

Mounting Parts for EC/EJ Actuators

Specific mounting parts for EC05-14/EJ05-14 actuators.

Mounting Parts for B1C/B1J Actuators

Mounting parts for specific B1C/B1J actuator models.

Mounting Parts for nelesCV Globe Actuators

Mounting parts for nelesCV Globe linear actuators.

Mounting Parts for IEC 60534 Actuators

Mounting parts for actuators with IEC 60534 mounting face.

DIMENSIONS

EC DECLARATION OF CONFORMITY

TYPE CODING