Metso ND9200F User Manual (English)

Questions and Answers:

E
Erica SmithAug 3, 2025
Why is my Metso Controller overshooting or positioning too slow?
- I
  Ian RogersAug 3, 2025
  Overshooting or slow positioning in your Metso Controller can occur due to several reasons. You may need to change the PERF value. Another cause could be a dirty spool valve. Also, check if the supply air tube is too small or the supply air filter is dirty. The valve might be sticking, or there could be leakages in the tubes between the controller and actuator, or in the mechanical stop screws.
K
kingkathrynAug 9, 2025
What to do if the Metso Controller actuator goes to the end position with a small valve controller?
- D
  dgilbertAug 9, 2025
  If the actuator of your Metso Controller goes to the end position with a small valve controller, you should first verify the input. Also, check that the tubes between the controller and actuator are correctly connected. Incorrect parameter settings for PFA and ROT could also be the reason.
D
Dorothy MartinAug 15, 2025
Why am I getting inaccurate positioning with my Metso Controller?
- K
  kevin35Aug 15, 2025
  Inaccurate positioning with your Metso Controller can stem from several factors. The actuator load might be too high, or the supply pressure could be too low. Defective spool or pressure sensors may also be the cause, as well as actuator leakage.
S
salasandreaAug 21, 2025
What to do if I encounter an error during valve travel calibration with my Metso Controller?
- E
  Emily ScottAug 21, 2025
  If you encounter an error during valve travel calibration with your Metso Controller, first ensure that the valve controller is not in MAN mode. Check the coupling alignment with the pointer. Incorrectly selected parameter settings for PFA and ROT can also cause this issue. The actuator or valve may not have moved or was stuck during calibration. Low supply pressure or a dirty spool valve could also be contributing factors.
A
Amanda DavisAug 28, 2025
How to fix a Metso Controller when a change in the valve position setpoint does not affect the position of the actuator?
- F
  frodriguezAug 28, 2025
  If a change in the valve position setpoint does not affect the position of the actuator in your Metso Controller, the spool valve might be sticking, or the actuator and/or valve could be jammed. Check if the signal wires are incorrectly connected and if there is no value on the display. Defective circuit boards could also be the issue.

Metso ND9200F Specifications

General

Brand	Metso
Model	ND9200F
Category	Controller
Language	English

Summary

ND9000 Product Family Summary

Key features

Highlights the primary advantages and capabilities of the ND9000 product line.

Easy installation and configuration

Details the user-friendly aspects of installing and setting up the valve controller.

Product reliability

Describes the robust design and durability of the ND9000 for demanding environments.

Predictive maintenance

Explains features for proactive maintenance and performance monitoring.

ND9200F Intelligent Valve Controller

General

Provides an overview of the ND9200F controller's purpose and application.

Technical description

Explains the internal workings, components, and operating principles of the ND9200F.

Markings

Details the identification plate markings and their meanings.

Technical specifications

Lists the detailed technical parameters, environmental influences, and certifications.

Recycling and disposal

Provides guidelines for the proper disposal and recycling of the valve controller.

Safety precautions

Outlines essential safety measures to prevent hazards during operation and maintenance.

Mounting

General

Describes general considerations and recommendations for mounting the valve controller.

Mounting on EC and EJ actuators

Details the specific steps for mounting the controller on EC and EJ actuators.

Mounting on Metso actuators with VDI/VDE mounting face

Explains the process for mounting on Metso actuators using the VDI/VDE interface.

Mounting on linear actuator of nelesCV Globe

Provides instructions for mounting the controller on nelesCV Globe linear actuators.

Mounting on linear actuator with IEC 60534 mounting face

Details the procedure for mounting on linear actuators with IEC 60534 face.

Piping

Covers the recommended air supply and actuator connection piping.

Electrical connections

Explains how to connect the fieldbus cable and other electrical wiring.

Local User Interface (LUI)

Measurement monitoring

Describes how to view process measurements and device status via the LUI.

Guided start-up

Outlines the initial configuration steps to get the controller operational.

Configuration menu

Explains navigation and access to configuration settings through the LUI.

Mode menu

Details how to select and change operating modes via the LUI.

Configuration parameters

Covers the various parameters available for configuring the controller's behavior.

Valve travel calibration

Explains the procedures for calibrating the valve's travel range.

Special displays

Describes special display modes like UI locked, alarms, and fail-safe status.

Maintenance

Prestage

Details the removal and installation procedures for the prestage module.

Spool valve

Covers the procedures for removing and installing the spool valve.

Flame arrestor assembly

Provides instructions for handling the flame arrestor assembly.

Diaphragms

Describes the replacement process for diaphragms.

Communication circuit board

Details the removal and installation of the communication board.

Error Messages

Failsafe errors

Lists and describes errors that trigger the fail-safe mode.

Alarms

Details various alarm conditions and their corresponding messages.

Errors

Lists and explains various error messages and potential causes.

Warnings

Details warning messages indicating deviations or potential issues.

Notifications

Lists status messages indicating successful operations or cancellations.

Trouble Shooting

Mechanical/electrical defects

Provides common troubleshooting steps for mechanical and electrical issues.

Limit Switches

Introduction

Introduces the concept and general description of limit switches for the ND9200F.

Installing ND92_F/K_, ND92_F/I_ or ND92_F/B_ on a valve controller

Guides the installation of limit switch modules onto an existing valve controller.

Electrical connections

Explains the electrical wiring for limit switches, referring to diagrams.

Adjustment

Details how to adjust the cam discs for setting the limit switch points.

Removal of the limit switches

Provides instructions for removing limit switch housings and components.

Circuit diagrams

Shows the internal circuitry and connection diagrams for limit switches.

Maintenance

States that regular maintenance of limit switches is not necessary.

Tools

Ordering Spare Parts

Drawings and Parts Lists

Exploded view and parts list, ND9200F

Presents an exploded view and list of parts for the ND9200F controller.

Exploded view and parts list, ND92_F/K_, ND92_F/I__, ND92_F/B_

Shows exploded views and parts lists for limit switch variants.

Mounting parts for EC05-14 actuators, rising signal opens valve

Lists mounting parts for EC05-14 actuators with specific signal configuration.

Mounting parts for B1C/B1J 6-20 actuators

Details mounting parts required for B1C/B1J 6-20 actuators.

Mounting parts for B1C/B1J 25-50, B1C 502 and B1J322 actuators

Lists mounting parts for various B1C/B1J actuator models.

Mounting parts for Quadra-Powr® actuators

Provides mounting parts information for Quadra-Powr® actuators.

Mounting parts for linear actuators of nelesCV Globe

Details mounting parts for nelesCV Globe linear actuators.

Mounting parts for linear actuators

Lists mounting parts and instructions for linear actuators.

Connection diagrams

Illustrates the electrical connection diagrams for limit switches.

Metso ND9200F User Manual

Table of Contents

Questions and Answers:

Metso ND9200F Specifications

Summary

ND9000 Product Family Summary

Key features

Easy installation and configuration

Product reliability

Predictive maintenance

ND9200F Intelligent Valve Controller

General

Technical description

Markings

Technical specifications

Recycling and disposal

Safety precautions

Mounting

General

Mounting on EC and EJ actuators

Mounting on Metso actuators with VDI/VDE mounting face

Mounting on linear actuator of nelesCV Globe

Mounting on linear actuator with IEC 60534 mounting face

Piping

Electrical connections

Local User Interface (LUI)

Measurement monitoring

Guided start-up

Configuration menu

Mode menu

Configuration parameters

Valve travel calibration

Special displays

Maintenance

Prestage

Spool valve

Flame arrestor assembly

Diaphragms

Communication circuit board

Error Messages

Failsafe errors

Alarms

Errors

Warnings

Notifications

Trouble Shooting

Mechanical/electrical defects

Limit Switches

Introduction

Installing ND92_F/K_, ND92_F/I_ or ND92_F/B_ on a valve controller

Electrical connections

Adjustment

Removal of the limit switches

Circuit diagrams

Maintenance

Tools

Ordering Spare Parts

Drawings and Parts Lists

Exploded view and parts list, ND9200F

Exploded view and parts list, ND92_F/K_, ND92_F/I__, ND92_F/B_

Mounting parts for EC05-14 actuators, rising signal opens valve

Mounting parts for B1C/B1J 6-20 actuators

Mounting parts for B1C/B1J 25-50, B1C 502 and B1J322 actuators

Mounting parts for Quadra-Powr® actuators

Mounting parts for linear actuators of nelesCV Globe

Mounting parts for linear actuators

Connection diagrams

Dimensions

EC Declaration of Conformity

Type Coding