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Big Blue 600D
Miller Electric Big Blue 600D User Manual
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Big
Blue
600D
Processes
Description
Air Carbon Arc (CAC-A) Cutting
and Gouging
Stick (SMA
W) W
elding
MIG (GMA
W) W
elding
Flux Cored (FCA
W) W
elding
Submerged Arc (SA
W) W
elding
Engine Driven Welding Generator
OM-481
132 366T
July 2002
Stud W
elding
Visit our website at
www.MillerWelds.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
6
Additional Symbols for Installation, Operation, and Maintenance
7
Principal Safety Standards
8
EMF Information
8
Section 1 - Consignes de Sécurité - Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Existant en Relation Avec Le Moteur
10
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Principales Normes de Sécurité
12
Information Sur Les Champs Électromagnétiques
12
Section 2 - Definitions
13
Symbols and Definitions
13
Section 3 - Specifications
13
Weld, Power, and Engine Specifications
13
Dimensions, Weights, and Operating Angles
14
Fuel Consumption
14
Duty Cycle and Overheating
15
Volt-Ampere Curves
16
Section 4 - Installation
17
Installing Welding Generator
17
Connecting the Battery
17
Installing Exhaust Pipe and Rain Cap
18
Engine Prestart Checks
18
Connecting to Weld Output Terminals
19
Selecting Weld Cable Sizes
19
Remote 14 Receptacle RC3 Information
20
Terminal Strip 3T Connections
21
Section 5 - Operating the Welding Generator
22
Front Panel Controls
22
Example of Remote Amperage Control
23
Section 6 - Operating Auxiliary Equipment
23
Volt Duplex GFCI Receptacles
23
Volt Duplex Receptacle (Optional)
24
Section 7 - Maintenance & Troubleshooting
24
Routine Maintenance
24
Maintenance Label
26
Servicing Air Cleaner
27
Servicing Fuel and Lubrication Systems
28
Adjusting Engine Speed
29
Overload Protection
29
Checking and Replacing Engine Belt
30
Servicing Optional Spark Arrestor
30
Adjusting Overspeed Shutdown Valve
31
Troubleshooting
32
Section 8 - Electrical Diagram
34
Section 9 - Run-In Procedure
36
Wetstacking
36
Run-In Procedure Using Load Bank
37
Run-In Procedure Using Resistance Grid
38
Grounding Generator to Truck or Trailer Frame
39
Grounding When Supplying Building Systems
40
Section 10 - Auxiliary Power Guidelines
46
Section 11 - Parts List
46
Options and Accessories
60
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Miller Electric Big Blue 600D Specifications
General
Brand
Miller Electric
Model
Big Blue 600D
Category
Welding System
Language
English
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