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Miller Electric Big Blue 602P User Manual

Miller Electric Big Blue  602P
82 pages
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Big Blue 402P, 502P, 602P
OM-491 190 355AP
October 2003
Visit our website at
www.MillerWelds.com
Processes
Description
Air Carbon Arc (CAC-A)
Cutting and Gouging
Stick (SMAW) Welding
Engine Driven Welding Generator
TIG (GTAW) Welding
MIG (GMAW) Welding
Flux Cored (FCAW) Welding

Table of Contents

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Miller Electric Big Blue 602P Specifications

General IconGeneral
Fuel TypeDiesel
TypeEngine-Driven Welding Generator
Output Range20 - 600 A
Welding Amperage Range20 - 600 A
Rated Output600 A at 44 VDC, 100% duty cycle
DC Welding Output600 A at 44 VDC, 100% duty cycle
Generator Power (Peak)20, 000 Watts
Generator Power (Continuous)17, 000 Watts
Generator Power17 kW continuous, 20 kW peak
EngineKubota
Fuel Tank Capacity94.6 liters

Summary

Safety Precautions

Safety Instructions

Arc Welding Hazards

Details hazards associated with arc welding and necessary precautions.

Engine Hazards

Outlines hazards related to the engine, including battery and fuel.

Specifications

Weld, Power, and Engine Specifications

Details technical specifications for welding output, generator power, and engine.

Volt-Ampere Curves for CC Models

Shows voltage and amperage output capabilities for CC welding models.

Volt-Ampere Curves for CC/CV Models

Displays voltage/amperage curves for CC/CV models in Stick, MIG, and TIG modes.

Duty Cycle and Overheating

Explains duty cycle and its relation to overheating and potential warranty voiding.

Installation Procedures

Installing Welding Generator

Covers proper methods for moving, locating, and grounding the welding generator.

Mounting Welding Generator

Provides instructions and safety warnings for mounting the generator securely.

Connecting The Battery

Outlines the correct steps for connecting the battery, emphasizing polarity.

Engine Prestart Checks

Lists essential checks for engine fluids, fuel, and coolant before starting.

Connecting To Weld Output Terminals

Explains how to connect electrode holder and work cables to output terminals.

Selecting Weld Cable Sizes

Provides a guide for selecting appropriate weld cable sizes based on amperage and length.

Operating CC Models

Front Panel Controls for CC Models

Identifies and illustrates the front panel controls for CC welding models.

Description of CC Model Front Panel Controls

Provides detailed descriptions of each front panel control for CC models.

Operating CC/CV Models

Front Panel Controls for CC/CV Models

Identifies and illustrates the front panel controls for CC/CV welding models.

Description of CC/CV Model Front Panel Controls

Provides detailed descriptions of front panel controls for CC/CV models.

Process/Contactor Switch on CC/CV Models

Explains the function and settings of the Process/Contactor switch.

Maintenance and Troubleshooting

Routine Maintenance Schedule

Outlines routine maintenance tasks based on operating hours.

Maintenance Label Details

Provides detailed maintenance specifications for Perkins 3.152 and 104.22 diesel engines.

Servicing the Air Cleaner

Explains the procedure for cleaning or replacing the air cleaner element.

Adjusting Engine Speed

Guides on how to adjust engine speed for proper operation and cold weather starting.

Servicing Fuel and Lubrication Systems

Covers maintenance procedures for fuel and lubrication systems.

Overload Protection Components

Explains the function of various circuit breakers and fuses for overload protection.

Diagnosing Engine Fault Shutdowns

Provides diagnostic steps for troubleshooting engine fault shutdowns using panel lights.

Run-In Procedures

Warranty Information

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