Home
Miller Electric
Welding System
OM-4409
Miller Electric OM-4409 User Manual
4
of 1
of 1 rating
102 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
Processes
Description
Air Carbon Arc (CAC-A)
Cutting and Gouging
Stick (SMAW
)
W
elding
MIG (GMAW)
W
elding
Flux Cored (FCA
W
) W
elding
Engine Driven Welding Generator And
Air Compressor
OM-4409
206 941V
2007
−
05
TIG (GT
A
W
) W
elding
With Optional Equipment:
Battery Charging
B
i
g B
l
u
e A
i
r P
a
k
®
V
isit
our website at
www.MillerWelds.com
File:
Engine Drive
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
9
Principal Safety Standards
9
EMF Information
9
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
10
Signification des Symboles
10
Dangers Relatifs Au Soudage À L'arc
10
Dangers Existant en Relation Avec Le Moteur
12
Dangers Liés À L'air Comprimé
13
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
13
Proposition Californienne 65 Avertissements
15
Principales Normes de Sécurité
15
Information EMF
15
Section 3 − Definitions
16
Symbols and Definitions
16
Section 4 − Specifications
17
Weld, Power, and Engine Specifications
17
Air Compressor Specifications
17
Sound Level Table
17
Dimensions, Weights, and Operating Angles
18
Stick and MIG Volt-Ampere Curves
19
TIG Volt-Ampere Curves
20
Fuel Consumption
21
Duty Cycle and Overheating
21
Generator AC Power Curve
22
Optional 3-Phase Generator Power Curves
23
Air Compressor Output Curve
24
Optional Battery Charging Output Curve
24
Manufacturing Rating Label
25
Section 5 − Installation
26
Installing Welding Generator
26
Mounting Welding Generator
27
Installing Optional Spark Arrestor Muffler
28
Activating the Dry Charge Battery (if Applicable)
29
Connecting the Battery
29
Using the Optional Battery Disconnect Switch
30
Engine/Compressor Prestart Checks
31
Connecting to Weld Output Terminals
32
Selecting Weld Cable Sizes
33
Connecting to Remote 14 Receptacle RC14
34
Connecting to the Air Compressor
35
Section 6 − Operating the Welding Generator
36
Controls (See Section 6-2)
36
Description of Controls (See Section 6-1)
37
Process/Contactor Switch
38
Using Remote Voltage/Amperage Control
39
Section 7 − Operating Auxiliary Equipment
40
Volt and 240 Volt Receptacles
40
Connecting to Optional AC Power Plant
41
Optional Generator Power Receptacles
42
Section 8 − Operating Optional Battery Charger
43
Battery Charge Controls
43
Determining Battery Charging Current
43
Battery Charge Cable Connections
44
Battery Charging Procedure
45
Jump Starting Procedure
46
Section 9 − Engine/Generator Maintenance
47
Engine Maintenance Label
47
Routine Engine/Generator Maintenance
48
Checking Generator Brushes
49
Servicing Engine Air Cleaner
50
Inspecting/Cleaning Optional Spark Arrestor Muffler
51
Adjusting Engine Speed
52
Servicing Engine Fuel and Lubrication Systems
53
Engine/Generator Overload Protection
54
Section 10 − Air Compressor Maintenance
55
Air Compressor Maintenance Label
55
Routine Air Compressor Maintenance
56
Servicing Compressor Air Cleaner
57
Compressor Overload Protection
58
Servicing Air Compressor
59
Adjusting Compressor Air Pressure
60
Section 11 − Troubleshooting
61
Troubleshooting Tables
61
Section 12 − Air Compressor Diagram
65
Section 13 − Circuit Diagram
66
Section 14 − Run-In Procedure
68
Wetstacking
68
Run-In Procedure Using Load Bank
69
Run-In Procedure Using Resistance Grid
70
Section 15 − Air Compressor Tables
71
Flow of Free Air (CFM) through Orifices of Various Diameters
71
Approximate Air Consumption (Cubic Feet) to Operate Pneumatic Equipment at 70-90 P.S.I.G
72
Section 16 − Generator Power Guidelines
73
Grounding When Supplying Building Systems
74
Section 17 − Selecting and Preparing a Tungsten for DC or Ac Welding
80
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
80
Preparing Tungsten Electrode for Welding with Phase Control Machines
80
Section 18 − Guidelines for Tig Welding (Gtaw)
81
Positioning the Torch
81
Torch Movement During Welding
82
Positioning Torch Tungsten for Various Weld Joints
83
Section 19 − Parts List
84
4
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the Miller Electric OM-4409 and is the answer not in the manual?
Ask a question
Miller Electric OM-4409 Specifications
General
Brand
Miller Electric
Model
OM-4409
Category
Welding System
Language
English
Related product manuals
Miller Electric OM-193 084E
36 pages
Miller Electric 22A
32 pages
Miller Electric 302
40 pages
Miller Electric 852
36 pages
Miller Electric 250
72 pages
Miller Electric D-74S
40 pages
Miller Electric RHC-14
10 pages
Miller Electric CP-302
36 pages
Miller Electric 230Volt
48 pages
Miller Electric Axcess 450
52 pages
Miller Electric Big Blue 500D
108 pages
Millermatic 350, 350P
60 pages
To Next PageTo Next Page
Need help?
General
