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PipePro 304
Miller Electric PipePro 304 - User Manual
76 pages
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Pro
cesses
Descrip
ti
on
TIG (GT
A
W) Welding
Stick (SMAW
)
Welding
MIG (GMAW) and Pulsed MIG
(GMA
W
-P) Welding
Engine Driven Welding Generator
OM
-492
190 603BF
2007
−
05
PipePro
304
Air Carbon Arc (CAC-A)
Cutting and Gouging
Flux Cored (FCA
W
) Welding
Visit our website at
www.MillerWelds.com
™
File:
Engine-Driven
2
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
NOISE Can Damage Hearing
6
CYLINDERS Can Explode if Damaged
6
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
9
Principal Safety Standards
9
EMF Information
9
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
10
Signification des Symboles
10
Dangers Relatifs au Soudage à L'arc
10
Dangers Existant en Relation Avec le Moteur
12
Dangers Liés à L'air Comprimé
13
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
13
Proposition Californienne 65 Avertissements
15
Principales Normes de Sécurité
15
Information EMF
15
Section 3 − Definitions
16
Symbol Definitions
16
Section 4 − Specifications
16
Weld, Power, and Engine Specifications
16
Dimensions, Weights, and Operating Angles
17
Duty Cycle and Overheating
17
Volt-Ampere Curves
18
Fuel Consumption
19
Section 5 − Installation
20
Installing Welding Generator
20
Engine Prestart Checks
21
Adding Coolant to Radiator
22
Connecting the Battery
22
Installing Exhaust Pipe
23
Connecting to Weld Output Terminals
24
Selecting Weld Cable Sizes
25
Remote 14 Receptacle RC14 Information
25
Guidelines for Installing Customer-Supplied Emergency Air Shutdown Valve
26
Operating Engine Block Heater
27
Section 6 − Operating Welding Generator
28
Controls (See Section 6-2)
28
Description of Controls (See Section 6-1)
29
Meter Functions
30
Mode Switch Settings
30
Lift-Arc TIG Procedure
31
Recommendations for Extreme Cold Weather Operation
31
Section 7 − Operating Auxiliary Equipment
32
Generator Power Receptacles and Circuit Breakers
32
Optional GFCI Receptacles and Circuit Breakers
33
Wiring Instructions for Optional 240 Volt, 3-Phase Twistlock Plug (NEMA L15-30P)
33
Wiring Instructions for Optional 240 Volt, Single-Phase Plug (NEMA 14-50P)
34
Section 8 − Maintenance and Troubleshooting
35
Maintenance Label
35
Routine Maintenance
36
Servicing Spark Arrestor
37
Servicing Air Cleaner
38
Servicing Engine Lubrication and Fuel Systems
39
Servicing Engine Cooling System
40
Replacing Throttle Solenoid TS1
41
Adjusting Engine Speed
42
Overload Protection
43
Voltmeter/Ammeter Help Displays
44
Troubleshooting
45
Generator Power
46
Section 9 − Electrical Diagrams
50
Section 10 − Run-In Procedure
52
Wetstacking
52
Run-In Procedure Using Load Bank
53
Run-In Procedure Using Resistance Grid
54
Section 11 − Generator Power Guidelines
55
Selecting Equipment
55
Grounding Generator to Truck or Trailer Frame
55
Grounding When Supplying Building Systems
56
Power Required to Start Motor
59
Selecting Extension Cord (Use Shortest Cord Possible)
61
Section 12 − Parts List
62
Main Assembly
63
Owner's Record
76
For Service
76
Options and Accessories
76
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Miller Electric PipePro 304 Specifications
General
Brand
Miller Electric
Model
PipePro 304
Category
Welding System
Language
English
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