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Miller Maxstar 280 User Manual

Miller Maxstar 280
84 pages
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Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
OM-253086X 2019-02
208575 Volt Models w/Autoline
R
Arc Welding Power Source
Dynasty 280, 280 DX
R
Maxstar 280, 280 DX
Dynasty 280 DX Multiprocess
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com
CE And Non-CE Models
R
R
MIG (GMAW) Welding
Flux Cored (FCAW) Welding

Table of Contents

Questions and Answers:

Miller Maxstar 280 Specifications

General IconGeneral
Output Amperage Range5-280 A
Efficiency85%
Input Voltage208 V / 240 V / 460 V / 575 V
Rated Output280 A at 32 V
Duty Cycle60 %
ProcessTIG (GTAW), Stick (SMAW)
Input PhaseSingle Phase

Summary

Declaration of Conformity

Product Identification and Compliance

Identifies products and lists conformity directives/standards.

EMF Data Sheet

Product Identification and Compliance Summary

Lists product info, regulations, standards, and compliance status.

EMF Data for Non-thermal Effects

Details exposure indices and distances for non-thermal effects.

Safety Precautions

Symbol Usage

Explains symbols used for hazard identification.

Arc Welding Hazards

Details general hazards associated with arc welding.

Additional Symbols for Installation, Operation, and Maintenance

Explains symbols related to installation and operation.

California Proposition 65 Warnings

Provides warnings about chemicals in the product.

Principal Safety Standards

Lists key safety standards and references for welding.

EMF Information

Discusses electromagnetic fields and potential health effects.

Definitions

Additional Safety Symbols and Definitions

Explains additional safety symbols and their meanings.

Miscellaneous Symbols and Definitions

Defines various symbols used in the manual.

Specifications

Serial Number and Rating Label Location

Describes the location of serial and rating information.

Dynasty Specifications

Provides detailed technical specifications for Dynasty models.

Maxstar Specifications

Provides detailed technical specifications for Maxstar models.

Static Characteristics

Explains the output characteristics of the welding power source.

Dimensions, Weights, and Mounting Options

Details physical dimensions, weight, and mounting.

Environmental Specifications

Covers IP rating, EMC, and temperature specs.

Duty Cycle and Overheating

Explains duty cycle and overheating protection.

China EEP Hazardous Substance Information

Information on hazardous substances in Chinese regulations.

Installation

Selecting a Location

Guidelines for choosing a suitable installation location.

Selecting Cable Sizes

Guide for choosing appropriate weld cable sizes based on current and distance.

Weld Output Terminals

Identifies weld output connection terminals on front panels.

Connections

Details various connection points on the front and rear panels.

Cooler Connections

Explains how to connect the optional cooler unit.

Dynasty Electrical Service Guide

Service requirements for three-phase power input.

Maxstar Electrical Service Guide

Service requirements for three-phase power input.

Connecting Three-Phase Input Power

Instructions for connecting three-phase power supply.

Connecting Single-Phase Input Power

Instructions for connecting single-phase power supply.

Remote 14 Receptacle Information

Details the function of each socket on the Remote 14 receptacle.

Simple Automation Application

Illustrates a basic automation circuit connection.

Software Updates

Information on downloading and installing software updates.

Dynasty 280 Operation

Dynasty 280 Controls

Identifies and describes front panel controls for Dynasty 280.

Accessing Control Panel Menu: AC TIG

Guide for navigating AC TIG settings via the control panel.

Accessing Control Panel Menu: DC TIG

Guide for navigating DC TIG settings via the control panel.

Accessing Control Panel Menu: AC And DC Stick

Guide for AC/DC Stick settings via the control panel.

Accessing User Setup Menu: AC And DC TIG

Steps to access and adjust user setup parameters for AC/DC TIG.

Accessing User Setup Menu: AC And DC Stick

Steps to access and adjust user setup parameters for AC/DC Stick.

Dynasty 280 DX Operation

Dynasty 280 DX Controls

Identifies and describes front panel controls for Dynasty 280 DX.

Accessing Control Panel Menu

Guide for navigating control panel settings for various processes.

Maxstar 280 Operation

Maxstar 280 Controls

Identifies and describes front panel controls for Maxstar 280.

Accessing Control Panel Menu: DC TIG HF And Lift Arc

Guide for DC TIG HF/Lift Arc settings via control panel.

Accessing Control Panel Menu: DC Stick

Guide for DC Stick settings via control panel.

Accessing User Setup Menu: DC TIG HF And Lift-Arc

Steps to access and adjust user setup for DC TIG HF/Lift-Arc.

Accessing User Setup Menu: DC Stick

Steps to access and adjust user setup for DC Stick.

Maxstar 280 DX Operation

Maxstar 280 DX Controls

Identifies and describes front panel controls for Maxstar 280 DX.

Accessing Control Panel Menu

Guide for navigating control panel settings.

Accessing User Setup Menu

Guide for accessing and adjusting user setup parameters.

Advanced Menu Functions

Accessing Tech Menu For Dynasty/Maxstar 280 Models

Steps to access the technical menu for advanced settings.

Accessing Tech Menu For Dynasty/Maxstar 280 DX Models

Steps to access the technical menu for advanced settings.

Sequencer And Weld Timer For DX Model

Explains the sequencer and weld timer functions for DX models.

Output Control And Trigger Functions For DX Models

Details various output control and trigger functions for DX models.

Lockout Functions

Explains how to use lockout features to limit parameter adjustments.

Maintenance and Troubleshooting

Routine Maintenance

Scheduled maintenance tasks for the power source and cooler.

Voltmeter/Ammeter Display Messages

Explains various messages displayed on the unit's meters.

Troubleshooting Table

Lists common problems and their solutions.

High Frequency

Welding Processes Requiring High Frequency

Identifies welding processes that use high frequency.

Recommended Installation To Reduce HF Interference

Provides guidance for proper installation to minimize HF interference.

Tungsten Electrode Selection and Preparation

Selecting Tungsten Electrode

Guide to choosing the correct tungsten electrode based on diameter and type.

Preparing Tungsten Electrode

Instructions for properly grinding tungsten electrodes for optimal welding.

TIG Procedures

Lift-Arc And HF TIG Start Procedures

Explains how to start the arc using Lift-Arc and HF methods.

Pulser Control

Details how to use the pulser function for heat control and bead quality.

General (GEN) Tungsten Programmable TIG Starting Parameters

Settings for programmable TIG start parameters for DX models.

Stick Welding Guidelines

Electrode and Amperage Selection Chart

Chart for selecting stick electrodes and recommended amperage ranges.

True Blue Warranty

Limited Warranty

Outlines Miller's limited warranty terms and conditions.

Warranty Exclusions

Lists conditions under which the warranty does not apply.

Owner's Record

For Service

Provides contact information for service and distributors.

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