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Maxstar 280
Miller Maxstar 280 User Manual
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Pro
cesses
Descrip
ti
on
TIG (GT
A
W) Welding
Stick (SMAW
)
Welding
OM
-253086X
2019-02
208
−
575 V
olt Models w/Autoline
R
Arc Welding Power Source
Dynasty
280,
280
DX
R
Maxstar
280,
280
DX
Dynasty
280
DX
Multiprocess
For product information,
Owner’
s
Manual translations,
and more, visit
www.MillerWelds.com
CE
And
Non-CE
Models
R
R
MIG (GMA
W) W
elding
Flux Cored (FCA
W
) Welding
2
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
9
Symbol Usage
9
Arc Welding Hazards
9
Additional Symbols for Installation, Operation, and Maintenance
11
California Proposition 65 Warnings
12
Principal Safety Standards
12
EMF Information
12
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
13
Symboles Utilisés
13
Dangers Relatifs au Soudage à L'arc
13
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
15
Proposition Californienne 65 Avertissements
16
Principales Normes de Sécurité
16
Informations Relatives aux CEM
16
Section 3 − Definitions
17
Additional Safety Symbols and Definitions
17
Miscellaneous Symbols and Definitions
20
Section 4 − Specifications
21
Serial Number and Rating Label Location
21
Specifications
21
Static Characteristics
22
Dimensions, Weights, and Mounting Options
23
Environmental Specifications
24
Duty Cycle and Overheating
26
Section 5 − Installation
27
Selecting a Location
27
Selecting Cable Sizes
28
Weld Output Terminals
28
Connections
29
Cooler Connections
30
Electrical Service Guide (Dynasty) Elec Serv 2017−01
31
Electrical Service Guide (Maxstar) Elec Serv 2017−01
32
Connecting Three-Phase Input Power
33
Connecting Single-Phase Input Power
35
Remote 14 Receptacle Information
37
Simple Automation Application
37
Software Updates
38
Section 6 − Dynasty 280 Operation
40
Dynasty 280 Controls
40
Accessing Control Panel Menu: AC TIG
41
Accessing Control Panel Menu: DC TIG
42
Accessing Control Panel Menu: AC and DC Stick
42
Accessing User Setup Menu: AC and DC TIG
43
Accessing User Setup Menu: AC and DC Stick
44
Section 7 − Dynasty 280 DX Operation
45
Dynasty 280 DX and Dynasty 280 DX Multiprocess Controls
45
Accessing Control Panel Menu
46
Accessing User Setup Menu
48
AC Independent Expansion
49
Section 8 − Maxstar 280 Operation
50
Maxstar 280 Controls
50
Accessing Control Panel Menu: DC TIG HF and Lift Arc
51
Accessing Control Panel Menu: DC Stick
52
Accessing User Setup Menu: DC TIG HF and Lift-Arc
53
Accessing User Setup Menu: DC Stick
54
Section 9 − Maxstar 280 DX Operation
55
Maxstar 280 DX Controls
55
Accessing Control Panel Menu
56
Accessing User Setup Menu
58
Section 10 − Advanced Menu Functions
59
Accessing Tech Menu for Dynasty/Maxstar 280 Models
59
Accessing Tech Menu for Dynasty/Maxstar 280 DX Models
60
Sequencer and Weld Timer for DX Model
62
Output Control and Trigger Functions for DX Models
63
Lockout Functions
66
Lockout Levels Defined
66
Section 11 − Maintenance and Troubleshooting
67
Routine Maintenance
67
Voltmeter/Ammeter Display Messages
68
Troubleshooting Table
69
Blowing out Inside of Unit
70
Coolant Maintenance
70
Section 12 − Parts List
71
Recommended Spare Parts
71
Section 13 − Electrical Diagrams
72
Section 14 − High Frequency
74
Welding Processes Requiring High Frequency
74
Installation Showing Possible Sources of HF Interference
74
Recommended Installation to Reduce HF Interference
75
With Inverter Machines
76
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
76
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding
77
Or AC Welding with Inverter Machines
77
Section 16 − Tig Procedures
78
Lift-Arc and HF TIG Start Procedures
78
Pulser Control
79
General (GEN) Tungsten Programmable TIG Starting Parameters (DX Models Only)
80
Section 17 − Stick Welding (Smaw) Guidelines
81
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Miller Maxstar 280 Specifications
General
Brand
Miller
Model
Maxstar 280
Category
Welding System
Language
English
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