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Miller MAXSTAR 700 - User Manual

Miller MAXSTAR 700
134 pages
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Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
Arc Welding Power Source
OM-216 869G
200802
Dynasty 350, 700
208/575 Volt Models W/Auto-Line
Visit our website at
www.MillerWelds.com
Maxstar 350, 700
File: TIG (GTAW)
Including Optional Cart And Cooler

Table of Contents

Questions and Answers

Summary

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

1-2. Arc Welding Hazards

Details risks associated with arc welding processes, including electrical shock and fume exposure.

SECTION 3 - DEFINITIONS (CE Models Only)

3-1. Warning Label Definitions

Explains the meaning of warning labels and symbols found on the equipment for safety.

3-6. Symbols And Definitions

Provides definitions and explanations for symbols used in the manual and on controls.

SECTION 4 - INSTALLATION

4-2. Duty Cycle and Overheating

Explains duty cycle percentages and procedures for managing unit overheating.

4-7. Electrical Service Guide

Provides essential information for proper electrical connection and service requirements.

4-8. Connecting Input Power For 350 Models

Details the procedure for connecting input power to 350 models, including three-phase and single-phase.

4-9. Connecting Input Power For 700 Models

Details the procedure for connecting input power to 700 models, including three-phase and single-phase.

SECTION 5 - OPERATION

5-1. Controls

Provides an overview of the front panel controls and their functions.

5-3. Amperage Control

Details how to adjust amperage and use the ammeter.

5-4. Ammeter And Parameter Display

Describes the functions of the ammeter and parameter display.

5-5. Voltmeter And Selected Parameter Display

Explains the voltmeter display and how it shows selected parameters.

5-7. Process Control

Details how to select welding processes like TIG HF Impulse, Lift-Arc, and Stick.

5-8. Lift-Arc And HF TIG Start Procedures

Explains the procedures for starting arcs using Lift-Arc and HF start methods.

SECTION 6 - ADVANCED FUNCTIONS

6-1. Accessing Advanced Functions

Guides on how to access and navigate advanced function settings on the control panel.

SECTION 7 - MAINTENANCE AND TROUBLESHOOTING

7-1. Routine Maintenance

Outlines a schedule for routine maintenance tasks for the welding power source and cooler.

7-4. Troubleshooting

Offers solutions for common display messages and troubleshooting tips for various issues.

SECTION 8 - ELECTRICAL DIAGRAM

SECTION 9 - HIGH FREQUENCY

9-3. Correct Installation

Demonstrates correct installation procedures to minimize high-frequency interference.

SECTION 10 - SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH INVERTER MACHINES

10-2. Preparing Tungsten Electrode For DC Electrode Negative (DCEN) Welding Or AC Welding With Inverter Machines

Details safe practices and methods for preparing tungsten electrodes for welding.

SECTION 11 - GUIDELINES FOR TIG WELDING (GTAW)

SECTION 12 - SETUP GUIDES FOR (GTAW) TIG WELDING

SECTION 13 - SETUP GUIDES FOR (SMAW) STICK WELDING

SECTION 14 - STICK WELDING (SMAW) GUIDELINES

14-14. Troubleshooting − Porosity

Identifies causes of porosity in welds and provides corrective actions.

14-15. Troubleshooting − Excessive Spatter

Identifies causes of excessive spatter and provides corrective actions.

14-16. Troubleshooting − Incomplete Fusion

Identifies causes of incomplete fusion and provides corrective actions.

Miller MAXSTAR 700 Specifications

General IconGeneral
Output Range5 - 700 A
Amperage Range5 - 700 A
Input Phase3-phase
Input Frequency50 / 60 Hz
Welding ProcessesTIG, Stick
Input Voltage50 / 60 Hz
Duty Cycle100% at 500 A
Rated Output500 A at 32 VDC
Input Power60 Hz
Output Voltage Range10 -

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