Milnor 42026 - Maintenance Guide Manual

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Published Manual Number/ECN: MKWXBH01U1/2022036A

• Publishing System: TPAS2

• Access date: 01/14/2022

• Document ECNs: Latest

36026X8R

42026 & 42032X7R

PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Main Page

Table of Contents8
Machine Description and Identification11
About this Manual and Your Milnor® Machine11
Description11
Machine Identification11
Machine Data Plate11
Figure 1 Machine Data Plate11
Safety12
Safety - Suspended Washer Extractors12
Safety Alert Messages-Internal Electrical and Mechanical Hazards12
Safety Alert Messages-Cylinder and Processing Hazards12
Safety Alert Messages-Unsafe Conditions14
Damage and Malfunction Hazards14
Hazards Resulting from Inoperative Safety Devices14
Hazards Resulting from Damaged Mechanical Devices14
Careless Use Hazards15
Careless Operation Hazards-Vital Information for Operator Personnel (See also Operator Hazards Throughout Manual)15
Careless Servicing Hazards-Vital Information for Service Personnel (See also Service Hazards Throughout Manuals)15
Prevent Damage from Chemical Supplies and Chemical Systems16
How Chemical Supplies Can Cause Damage16
Dangerous Chemical Supplies and Wash Formulas16
Incorrect Configuration or Connection of Equipment17
Figure 2 Incorrect Configurations that Let the Chemical Supply Go in the Ma18
Equipment and Procedures that Can Prevent Damage19
Use the Chemical Manifold Supplied19
Figure 3 Incorrect Configurations that Let the Chemical Supply Go in the Ma19
Figure 4 Examples of Manifolds for Chemical Tubes. Your Equipment Can Look19
Close the Line20
Do Not Let a Vacuum Occur20
Flush the Chemical Tube with Water20
Put the Chemical Tube Fully below the Inlet20
Prevent Leaks20
Figure 5 a Configuration that Prevents Flow in the Machine When the Pump Is off (if the Chemical Tube and Tank Have no Pressure)20
Routine Maintenance21
Maintenance Summary21
Guards and Related Components22
Filters, Screens, and Sensitive Components22
Table 1 Guards and Related Components22
Components that Become Worn23
Bearings and Bushings23
Motor Grease Schedule23
Mechanisms and Settings24
How to Remove Contamination24
Lubricant Identification25
Grease Gun Procedures26
Procedures for Bearing Components Connected to a Grease Plate26
Procedures for Motors27
Figure 6 Motor Grease Maintenance Conditions28
How to Show the Maintenance on a Calendar29
Maintenance Components-Machines and Controls Group30
How to Examine V-Belts and Pulleys30
Figure 7 Belt and Pulley Conditions to Look for30
Figure 8 How to Adjust Belt Tension on a Machine that Uses Spring Tension31
Inverters32
Chemical Devices32
Figure 9 Electric Box and Inverter. These Are Examples. Your Machine Can Look32
Water and Steam Devices33
Figure 10 Chemical Inlet Manifolds for Chemical Pump Systems. See Caution33
Figure 11 Soap Chute and Optional 5-Compartment Supply Injector. These Are Ex33
Figure 12 Air Tube for the Water Level Sensor. These Are Examples. Your Ma- Chine Can Look Different34
Figure 13 Water Pressure Regulator for Chemical Flush. These Are Examples34
How to Examine Compressed Air Mechanisms35
Figure 14 Steam Inlet Strainer. These Are Examples. Your Machine Can Look Different35
Figure 15 Compressed Air Inlet Strainers. These Are Examples. Your Machine Can Look Different35
Figure 16. Self-Purging Air Line Filter to Remove Moisture and Other Contamination. These Are Examples. Your Machine Can Look Different36
How to Do a Test of Emergency Stop Mechanisms37
Figure 17 Compressed Air Mechanisms These Are Examples. Your Machine Can Look Different37
Maintenance Components-Large Extractors39
Lubricant Maintenance for Grease-Filled Drive Bearings39
About the Shock Absorbers39
Figure 18 Grease Ports for Grease-Only Bearing Assembly39
Figure 19 Suspension Components on each Side of Rubber Spring-Hung Washer- Extractors40

Milnor 42026 - Maintenance Guide Manual

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