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MIMAKI CJV30-160BS User Manual

MIMAKI CJV30-160BS
296 pages
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MIMAKI ENGINEERING CO., LTD.
URL: http: // www.mimaki. co. jp/
D201979-13

Table of Contents

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MIMAKI CJV30-160BS Specifications

General IconGeneral
Number of Print Heads2
Weight162 kg (357 lbs)
ModelCJV30-160BS
Ink TypeSolvent
Ink ColorsCMYK
InterfaceUSB2.0 / Ethernet
Power SupplyAC 100-240V
Power RequirementsAC 100V – 240V ±10%, 50/60Hz ±1Hz
Operational EnvironmentTemperature: 20 – 30°C (68 – 86°F), Humidity: 35 – 65% Rh (Non-condensing)
Max Cutting Speed600 mm/s
Cutting Speed600 mm/s

Summary

Chapter 1 Before Use

Moving This Machine

Instructions for safely moving the printing machine and selecting an installation location.

Names of Parts and Functions

Identifies and describes the main components of the printer and cutter.

Connecting Cables

Details on how to connect essential interface and power cables for operation.

Inserting Ink Cartridges

Procedure for installing and changing ink cartridges for the printer.

Chapter 2 Basic Operations

User Type for Printing

Setting up printing conditions based on media types and user preferences.

Setting a Medium

Procedures for loading and preparing various media types for printing and cutting.

Test Printing

Steps to perform test prints for quality checks and nozzle status.

Data Cutting

Operations related to cutting data using the machine's cutting functionality.

Chapter 3 Extended Functions – Printer –

About User Types

Managing custom printing settings for different media and user profiles.

Changing the Set Values of the Heaters

Adjusting pre-heater, print heater, and post-heater temperatures for optimal printing.

Setting the Printing Method

Configuring print quality, scanning direction, and logical seek for better results.

Machine Settings

Adjusting operational parameters like fan, feed, and ink supply settings.

Chapter 4 Extended Functions – Cutting –

Cutting out Data with Register Marks

Using register marks for precise cutting of printed media.

Setting Automatic Cutting

Configuring the machine to cut media automatically after printing completion.

Cutting out Data without Register Marks

Procedures for cutting without register marks, including P/C Adjust.

Other Convenient Functions

Additional cutting-related features like medium feeding and heater control.

Chapter 5 Extended Functions – Common Settings –

Common Settings

General settings applicable to both printing and cutting modes.

Confirming Machine Information

Accessing and displaying machine status, history, and version information.

Chapter 6 Maintenance

Maintaining the Capping Station

Procedures for cleaning and maintaining the capping station components.

Preventing Nozzle Clogging When the Power Is OFF

Settings to prevent nozzle clogging during sleep mode operations.

Other Maintenance Functions

Various maintenance tasks like replacing parts and managing waste ink.

Caution

FCC Statement (USA)

Regulatory compliance information for US users regarding interference.

Interference to televisions and radios

Information on potential radio frequency interference and mitigation measures.

Foreword

About This Operation manual

Introduction to the operation manual, its purpose, and how to use it effectively.

Safety Precautions

About Symbols

Explanation of symbols used throughout the manual for safety and warnings.

Chapter 1 Before Use

Moving This Machine

Instructions for safely moving the printing machine and selecting an installation location.

Names of Parts and Functions

Identifies and describes the main components of the printer and cutter.

Connecting Cables

Details on how to connect essential interface and power cables for operation.

Inserting Ink Cartridges

Procedure for installing and changing ink cartridges for the printer.

Moving This Machine

Where to Install This Machine

Guidelines for selecting a suitable installation space for the machine.

Working Environmental Temperature

Recommended ambient temperature for optimal printing performance.

Names of Parts and Functions

Front Side of the Machine

Identification of parts located on the front of the machine.

Names of Parts and Functions

Rear/Sides

Identification of parts located on the rear and sides of the machine.

Operation Panel

Heater

Media Sensor

Carriage

Printer Unit

Components related to the printing function of the carriage.

Cutter Unit

Components related to the cutting function of the carriage.

Capping Station

Pinch Rollers and Grid Rollers

Pen-line Rubber

Media

Usable Sizes of Media

Table listing compatible media types and sizes for different models.

Caution in Handling of Media

Important notes for proper media handling to ensure quality.

Connecting Cables

Connecting USB2.0 Interface Cable

Instructions for connecting the machine to a PC via USB.

Connecting Cables

Connecting the Power Cable

Steps for connecting the machine to a power source safely.

Inserting Ink Cartridges

Changing an Ink Cartridge

Procedure for replacing ink cartridges when ink is low or empty.

Inserting Ink Cartridges

Caution in Handling of Ink Cartridges

Important safety and handling advice for ink cartridges.

Menu Mode

Chapter 2 Basic Operations

User Type for Printing

Setting up printing conditions based on media types and user preferences.

About Tool Conditions during Cutting

Defining and selecting cutting parameters for different tools.

Operation Flow

Overview of the sequence for printing and cutting operations.

Setting a Medium

Procedures for loading and preparing various media types for printing and cutting.

User Type for Printing

Settings That Can Be Registered in User Types

List of configurable settings that can be saved within user types.

Using the Registered User Types

Steps to select and apply pre-registered user types for printing conditions.

About Tool Conditions during Cutting

Tool Condition Types and Their Selection Method

Overview of different cutting tool conditions and how to select them.

Registering a Tool Condition

Improving Cutting Quality

Operation Flow

Turning the Power ON/OFF

Turning the Power ON

Detailed steps for powering on the machine correctly.

Turning the Power ON/OFF

Cautions about Turning the Power OFF

Important safety considerations when powering down the machine.

Installing Tools

When a Cutter Is Used

Instructions for using the cutter tool, including mounting a blade.

Adjusting the Blade Edge

Installing the Cutter Holder

Exchanging Tool

How to Attach a Ballpoint pen

Setting a Medium

Adjusting the Head Height

How to adjust the print head height based on media thickness.

Setting a Medium

For the Adjusting Lever and the Range

Details on the head height adjusting lever settings.

Setting a Medium

Adjusting the Position of the Pinch Roller According to the State of a Medium

How to adjust pinch roller positions for different media widths.

Medium Size and the Grid Roller (CJV30-160BS)

Medium Size and the Grid Roller (CJV30-130BS)

Medium Size and the Grid Roller (CJV30-100BS)

Medium Size and the Grid Roller (CJV30-60BS)

Roll Stopper

Locking the roll stopper manually

Manual procedure to lock the roll stopper mechanism.

Maximum Print Area/Cut Area

Notes When Using Medium Holder

Setting Position of the Medium

How to position the medium correctly on the holder.

Setting a Roll Medium

Setting a Roll Medium

Entering the Medium Remaining Amount

Take-up Device

Adjusting the switch

How to set the take-up direction for the media.

Setting the Torque Limiter

When Not Using Taking-up Device

Setting a Leaf Medium

When Changing the Origin

Reference for Setting Position of the Origin

Test Printing

Test Printing

Steps to perform test printing to check for nozzle issues.

Performing Head Cleaning

Test Cutting

Preparing for the Heaters

Changing the Temperature Settings for the Heaters

How to adjust pre-heater, print heater, and post-heater temperatures.

Preparing for the Heaters

Checking the Heater Temperature

How to view the current temperature settings of the heaters.

Printing Data

Starting a Printing Operation

Steps to initiate a printing job from the PC.

Printing Data

Stopping a Printing Operation

How to interrupt a printing job in progress.

Deleting Received Data (Data Clear)

Procedure to clear data that has already been received by the machine.

Data Cutting

Starting a Cutting Operation

Initiating a cutting job after data is received.

Stopping Cutting in a While

How to temporarily pause a cutting operation.

Restarting a Cutting Operation

Resuming a paused cutting operation.

Data Cutting

Stopping a Cutting Operation (Data Clear)

Procedure to clear received cutting data.

Removing the Cutter Unit Temporarily

Steps to remove the cutter unit from the platen for other tasks.

Cutting a Medium

Automatic Cutting

How the machine automatically cuts media after printing completion.

Manual Cutting

Procedure for cutting media manually using the operation panel.

Chapter 3 Extended Functions – Printer –

About User Types

Managing custom printing settings for different media and user profiles.

Setting the Pinch Rollers

Adjusting pinch roller pressure and count for media handling.

Changing the Set Values of the Heaters

Adjusting pre-heater, print heater, and post-heater temperatures for optimal printing.

Setting the Printing Method

Configuring print quality, scanning direction, and logical seek for better results.

About User Types

How to Register User Types

Step-by-step instructions for registering custom printing conditions.

List of Functions to Be Set in User Types

Setting the Pinch Rollers

Recommended Setting for the Pinch Roller Pressure

Recommended pressure settings for pinch rollers during printing.

Quantity of Pinch Rollers

Table showing the number of pinch rollers per machine model.

Setting for the Pinch Rollers

Setting the Pinch Rollers

Advanced Setting for the Middle Pinch Rollers

Advanced adjustments for middle pinch rollers based on media.

Setting Media Correction

Correcting Media-feeding during Printing

Adjusting media feed rate while printing or in remote mode.

If the Positions of Dots Shift...

Changing the Set Values of the Heaters

Reference for Temperature Setting

Recommended temperature settings for different media types.

Adjustment to an Appropriate Temperature

Changing the Set Values of the Heaters

When the Heater Temperature Does Not Reach the Preset One

Troubleshooting steps for heater temperature issues like beading.

Setting the Printing Method

Setting of Printing Quality

Configuring print quality (Draft/Fine) and related settings.

Setting a Scanning Direction

Setting Logical Seek

Setting Drying Time

Setting Priority Order

Setting Automatic Cleaning

Setting Cleaning during Printing

Other Settings

List of Settings

Copying the Set Contents

Initializing the Settings

Machine Settings

Setting the DEODORIZE FAN

Configuring the exhaust fan operation for odor control.

Machine Settings

Setting the DRYNESS FEED

Setting media feed for drying after printing.

Machine Settings

Stamp Setting

Configuring output of print conditions and date after printing.

Setting the Test Print Arrange

When using 600 cc cartridge (firmware Ver.2.10 or older )

Registering weight of eco case

Inputting eco case weight to calculate remaining ink quantity.

When using 600 cc cartridge for the first time

Machine Settings

When the eco case weight is changed

Re-registering eco case weight when a new one is used.

When [Ink Level] is displayed

Using Ink Level Set function

Procedure to input cartridge weight for accurate ink level monitoring.

When using 600 cc cartridge (firmware Ver.2.20 or later)

Registering weight of eco case

Inputting eco case weight to calculate remaining ink quantity.

When using 600 cc cartridge for the first time

Machine Settings

When the eco case weight is changed

Re-registering eco case weight for 600cc cartridges.

When [Ink Level] is displayed

Using Ink Level Set function

Procedure to input cartridge weight for accurate ink level monitoring.

Change the operation condition of the ambient temperature

Extension of Ink Expiry Month

Extension of Ink Expiry Month

How to extend ink cartridge expiry dates.

Switch Setting of Ink Supply Path

Switch Setting of Ink Supply Path

When both ink cartridge and MBIS1 are used

Selecting the primary ink source (cartridge or bulk) for double-cartridge systems.

Chapter 4 Extended Functions – Cutting –

Setting the Pinch Rollers

Adjusting pinch roller pressure and count for media handling.

Cutting out Data with Register Marks

Using register marks for precise cutting of printed media.

Dividing and Cutting

Function to cut large data into smaller sections.

Cutting out Data without Register Marks

Procedures for cutting without register marks, including P/C Adjust.

Setting the Pinch Rollers

Recommended Setting for the Pinch Roller Pressure and Number of Pinch Rollers

Recommended pinch roller settings for cutting operations.

Quantity of Pinch Rollers

Table showing the number of pinch rollers per machine model.

Setting the Pinch Rollers

Setting the Pinch Rollers

Advanced Setting for the Middle Pinch Rollers

Advanced adjustments for middle pinch rollers based on media.

Cutting out Data with Register Marks

Entering Register Mark Detection Mode

Steps to activate the mode for detecting register marks.

Notes on Inputting Data with Register Marks

The Area Where Register Marks and Designs Can Be Arranged

Specifies safe zones for placing register marks and designs.

Cutting out Data with Register Marks

No-printing Area around the Register Marks

Defines the non-printable area around register marks to avoid errors.

The Size of a Register Mark Suited for the Distance between the Marks

Distance between Register Marks for Copied Designs

Cutting out Data with Register Marks

Color of Mark

Requirement for register marks to be printed in black on a white background.

Mark Blurred

Potential issues if register marks are blurred, affecting cutting accuracy.

Notes on Register Mark Detection

Notes for the combined operation of print & cut

Considerations for combined print and cut operations with register marks.

Setting Register Mark Detection

Set Items

MARK DETECT

Setting for detecting register marks and improving cutting accuracy.

OFFSET Y / OFFSET X

Adjusting print and cut origin misalignment.

MARK TYPE

SPEED LIMIT

Setting of skew check

Resetting the Setting of Register Mark Detection

Method of Detecting Register Marks

Setting the Origin of the Register Mark Right after Setting of a Medium

Procedure to set the register mark origin immediately after loading media.

Setting the Origin of the Register Mark after Test Cutting

When Cutting Failed

Checking the Sensor for the Register Mark Detection

Troubleshooting steps for register mark detection failures.

Detect Operation

Correcting the Light Pointer Position

Adjust the Sensitivity (Light Intensity) of the Mark Sensor LED (Automatically)

Setting Automatic Cutting

Dividing and Cutting

Setting the Dividing and Cutting Function

Enabling and configuring the function to divide and cut large data.

Dividing and Cutting

Cancelling the Setting of Dividing and Cutting

How to disable the dividing and cutting function.

Cutting Data by Using the Dividing and Cutting Function

Cutting with a Dotted Line

Cutting with a Dotted Line

Reference Value

Cutting conditions for dotted line cuts on different media types.

Changing the Order of Cutting

With the sorting function, you can do the following

Features enabled by the sorting function, like auto-feeding and area control.

Setting the SORTING

Setting the SORTING

Cancelling the Setting of the SORTING

How to disable the sorting function.

Procedure for SORTING

Cutting out Data without Register Marks

The P/C Adjust has the following items.

Overview of P/C Adjust parameters: Origin Offset and Scale Adjust.

Setting the P/C ORIGIN OFFSET

Adjusting print and cut origin misalignment.

Cutting out Data without Register Marks

Setting the P/C SCALE ADJUST

Setting the P/C SCALE ADJUST

Other Settings

List of Settings

About the Cutting Mode

About Dummy Cutting

About Cutter Blade Corrected Pressure Offset

About Over Cutting

Copying the Setting Contents

Initializing the Settings

Cutting Samples

Sample of "Cut"

Procedure to cut a sample pattern for diagnostic checks.

Sample of "Logo"

Procedure to cut a sample logo pattern for diagnostic checks.

Cutting Samples

About the Result of Sample Cutting

Interpreting sample cut results and troubleshooting common issues.

Cutting a Medium into Multiple Pieces with a Certain Length

Perform Multiple Cuttings

Setting the Step Size

Other Convenient Functions

Medium Feeding

Procedure to feed media to allow margins or check for skew.

How to turn the heater OFF in the cutting mode

Chapter 5 Extended Functions – Common Settings –

Common Settings

General settings applicable to both printing and cutting modes.

Confirming Machine Information

Accessing and displaying machine status, history, and version information.

Common Settings

Setting the Pinch Rollers

Setting a Cut Method

Setting CONFIRM. FEED

Setting the Expand Function

Turning the Expand Function "ON"

Enabling the expand function to reduce dead space and increase print area.

Setting Margins

Setting the RECEIVED DATA

Setting Time

Setting Units

Setting the MACHINE NAME

Setting a KEY BUZZER

Displaying the Information

About Displayed Information

Printing the List of Settings

Chapter 6 Maintenance

Maintenance

Overview of maintenance procedures for machine upkeep.

Preventing Nozzle Clogging When the Power Is OFF

Settings to prevent nozzle clogging during sleep mode operations.

Setting Regular Operations

Configuring routine operations like wiping and cleaning intervals.

Other Maintenance Functions

Various maintenance tasks like replacing parts and managing waste ink.

Precautions for Maintenance

About Cleaning Solution

Information on suitable cleaning solutions for machine maintenance.

Cleaning the Exterior Surfaces

Cleaning the Platen

Cleaning the Media Sensor and Register Mark Sensor

Cleaning the Medium Holder

Maintaining the Capping Station

Cleaning the Wiper and Cap

Maintaining the Capping Station

Replacing the Wiper

Before Washing the Ink Discharge Passage

Filling the Pump Tube with Cleaning Solution for Maintenance

Procedure to fill the pump tube with cleaning solution before washing.

Discharging Cleaning Solution for Maintenance

Cleaning the Head Nozzles

Washing the Ink Discharge Passage (PUMP Tube Washing)

When not using for a long term (CUSTODY WASH) (firmware Ver.2.20 or older)

Execute the NOZZLE PROTECT function

Procedure to protect nozzles when the machine is not used for an extended period.

Executes the NOZZLE PROTECT function automatically

Executes the NOZZLE PROTECT function automatically

Executes the NOZZLE PROTECT function automatically

Executes the NOZZLE PROTECT function automatically

Cleaning the Ink Head and the Area around It

Cleaning the Ink Head and the Area around It

When Nozzle Clogging Cannot Be Solved

FILL UP INK

Procedure to supply ink to resolve nozzle clogging issues.

DISCHARGE & WASH

DISCHARGE & WASH

Supplying the Machine with Ink Anew

When the Machine Cannot Be Supplied with Ink in Step 5

Preventing Nozzle Clogging When the Power Is OFF

Default value

Default settings for preventing nozzle clogging in sleep mode.

Setting the Refreshing Interval in the Sleep Mode

Setting the Tube Washing Interval in the Sleep Mode

Setting the Cleaning Interval in the Sleep Mode

Setting Regular Operations

Default value

Default settings for routine operations like wiping and refreshing.

Setting the Regular Wiping Operation during a Printing Operation

Setting Regular Operations

Setting the Refreshing Interval in the Standby Mode

Setting the Interval between Each PUMP Tube Washing Operation in the Standby Mode

Setting the Cleaning Interval in the Standby Mode

Changing the Time When a Warning about Wiper Replacement Is Issued

Setting the Display of Media Residual

Printing the Remaining Amount of a Medium

If a Waste Ink Tank Confirmation Message Appears

Confirmation Message in LOCAL

Handling confirmation messages related to the waste ink tank status.

When You Do Not Want the Confirmation Message of the Waste Ink Tank to Be Displayed

Replacing the Waste Ink Tank with Another

Replacing the Waste Ink Tank with Another

Replacing the Cutter Blade

Replacing the Cutter Blade

Replacing the Pinch Rollers

Replacing a Cutter Blade Not Included in the Accessories

Chapter 7 Troubleshooting

Troubleshooting

General guidance for resolving machine issues.

Image Quality Is Poor

Corrective actions for issues affecting print quality.

Nozzle Is Clogged

Procedures to resolve nozzle clogging problems.

Ink Cartridge Warning Appears

Troubleshooting steps when ink cartridge warnings are displayed.

Troubleshooting

Troubleshooting

Image Quality Is Poor

Nozzle Is Clogged

Ink Cartridge Warning Appears

Displaying the Description of Ink Cartridge Trouble

How to check the details of ink cartridge errors.

Messages and Solutions

Warning Messages

Warning/Error Messages

Error Messages

Error Messages

Error Messages

Error Messages

Chapter 8 Appendix

Main Body Specifications

Overall specifications for the machine.

Printer Section Specifications

Technical specifications for the printer component.

Cutter Section Specifications

Technical specifications for the cutter component.

Common Specifications

General specifications applicable across different machine models.

Main Body Specifications

Printer Section Specifications

Technical specifications for the printer component.

Cutter Section Specifications

Technical specifications for the cutter component.

Repetition Accuracy Conditions

State of How a Medium Should Be Set

Guidelines for setting the medium correctly to ensure accuracy.

Common Specifications

Ink Specifications

Warning Labels

Inquiry Sheet

Function Flowchart

LOCAL Menu on the Printer Mode

LOCAL Menu on the Cut Mode

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