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Mitsubishi Electric PUHZ-P200YKA.UK User Manual

Mitsubishi Electric PUHZ-P200YKA.UK
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SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SERVICE MANUAL
R410A
Outdoor unit
[Model Name]
PUHZ-P200YKA
PUHZ-P250YKA
[Service Ref.]
PUHZ-P200YKA.UK
PUHZ-P200YKAR1.UK
PUHZ-P250YKA.UK
PUHZ-P250YKAR1.UK
PARTS CATALOG (OCB582)
CONTENTS
TECHNICAL CHANGES ···································· 2
1. REFERENCE MANUAL ································· 3
2. SAFETY PRECAUTION ································· 3
3. FEATURES ····················································· 7
4. SPECIFICATIONS ·········································· 8
5. DATA ······························································· 9
6. OUTLINES AND DIMENSIONS ··················· 12
7. WIRING DIAGRAM ······································ 13
8. WIRING SPECIFICATIONS ·························· 14
9.
REFRIGERANT SYSTEM DIAGRAM
············· 19
10. TROUBLESHOOTING ·································· 21
11. FUNCTION SETTING ··································· 75
12.
MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER
···· 83
13. EASY MAINTENANCE FUNCTION ············· 92
14. DISASSEMBLY PROCEDURE ····················· 95
Note:
•Thismanualdescribesservice
dataoftheoutdoorunitsonly.
No. OCH582
REVISED EDITION-B
June 2015
•PleasevoidOCH582
REVISEDEDITION-A.
Revision:
•
Added
PUHZ-P200YKAR1.UKand
PUHZ-P250YKAR1.UKin
REVISEDEDITION-B.
•Somedescriptionshavebeen
modified.

Table of Contents

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Mitsubishi Electric PUHZ-P200YKA.UK Specifications

General IconGeneral
BrandMitsubishi Electric
ModelPUHZ-P200YKA.UK
CategoryAir Conditioner
LanguageEnglish

Summary

TECHNICAL CHANGES

REFERENCE MANUAL

SAFETY PRECAUTION

ALWAYS OBSERVE FOR SAFETY

General safety guidelines before accessing terminals.

CAUTIONS RELATED TO NEW REFRIGERANT

Cautions for units utilizing refrigerant R410A.

PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES

Flowchart and precautions for reusing R22 refrigerant pipes.

Service tools

List of exclusive service tools for R410A refrigerant.

Cautions for refrigerant piping work

Cautions for refrigerant piping work with R410A.

FEATURES

CHARGELESS SYSTEM

Pre-charged refrigerant supplied for piping length at shipment.

SPECIFICATIONS

DATA

REFILLING REFRIGERANT CHARGE

Refilling refrigerant charge amounts for PUHZ-P200/250 models.

ADJUSTING THE AMOUNT OF REFRIGERANT

Adjusting refrigerant amount based on pipe length for PUHZ-P200/250.

COMPRESSOR TECHNICAL DATA

Technical data for the compressor model ANB52FRNMT.

NOISE CRITERION CURVES

Noise criterion curves for PUHZ-P200YKA and PUHZ-P250YKA.

STANDARD OPERATION DATA

Standard operation data for representative matching indoor units.

OUTLINES AND DIMENSIONS

WIRING DIAGRAM

WIRING SPECIFICATIONS

FIELD ELECTRICAL WIRING (power wiring specifications)

Power wiring specifications for outdoor units.

Synchronized twin and triple system Electrical wiring

Electrical wiring diagrams for synchronized twin and triple systems.

SEPARATE INDOOR UNIT/OUTDOOR UNIT POWER SUPPLIES

Available connection patterns for separate indoor/outdoor unit power supplies.

INDOOR – OUTDOOR CONNECTING CABLE

Wiring specifications for indoor-outdoor connecting cables.

M-NET WIRING METHOD

Method for wiring M-NET communication cables.

M-NET address setting

Procedure for setting M-NET address on the outdoor unit.

Refrigerant address setting

Procedure for setting refrigerant address for multiple grouping systems.

Regulations in address settings

Rules for setting M-NET and refrigerant addresses in multiple grouping systems.

REFRIGERANT SYSTEM DIAGRAM

REFRIGERANT COLLECTING (PUMP DOWN)

Procedure for collecting refrigerant before relocation or disposal.

START AND FINISH OF TEST RUN

Steps for starting and finishing a test run operation.

TROUBLESHOOTING

TROUBLESHOOTING

Summary of check codes and actions for recurring and non-recurring troubles.

CHECK POINT UNDER TEST RUN

Points to check before and during test run.

Test run for wired remote controller <PAR-30MAA> <PAR-31MAA>

Procedure for test run using a wired remote controller.

Error information

Displays error status, stops operation, and consults dealer.

Checking the error information

Viewing error information and history from the main menu.

Error history

Checking and deleting error history records.

Test run for wireless remote controller

Procedure for test run using a wireless remote controller.

HOW TO PROCEED "SELF-DIAGNOSIS"

Steps to initiate self-diagnosis for troubleshooting.

Self-diagnosis <PAR-30MAA> <PAR-31MAA>

Performing self-diagnosis using the wired remote controller.

Resetting the error history.

Procedure to reset error history after troubleshooting.

Remote controller check <PAR-30MAA> <PAR-31MAA>

Function to diagnose remote controller issues.

Self-diagnosis <Wireless remote controller>

Performing self-diagnosis using a wireless remote controller.

Errors detected by indoor unit

List of errors detected by the indoor unit with check codes.

Errors detected by unit other than indoor unit (outdoor unit, etc.)

List of errors detected by outdoor unit with check codes.

SELF-DIAGNOSIS ACTION TABLE

Table detailing actions for detected abnormalities when power is on.

SELF-DIAGNOSIS ACTION TABLE (Continued)

Table detailing actions for detected abnormalities during communication.

Abnormalities detected while unit is operating

Details on abnormalities detected during unit operation.

Abnormalities detected while unit is operating (Continued)

Details on abnormalities related to thermistors and power modules.

Abnormalities detected while unit is operating (Continued)

Details on abnormalities related to power signals and sensors.

Abnormalities detected while unit is operating (Continued)

Details on abnormalities related to overheat, compressor, and low pressure.

Detailed Troubleshooting Table

Detailed tables covering error codes, symptoms, and actions.

M-NET communication error

Details on M-NET communication errors and their causes.

M-NET communication error (Continued)

Further details on M-NET communication errors and troubleshooting.

M-NET communication error (Continued)

More M-NET communication error scenarios and their resolutions.

TROUBLESHOOTING OF PROBLEMS

Troubleshooting common operational problems and symptoms.

Remote controller display does not work.

Troubleshooting steps when the remote controller display is blank.

“PLEASE WAIT” display is remained on the remote controller.

Troubleshooting when "PLEASE WAIT" persists on the remote controller.

Even controlling by the wireless remote controller, no beep is heard and the unit does not start operating.

Troubleshooting when unit does not start despite remote controller input.

Symptoms: “PLEASE WAIT” is kept being displayed on the remote controller.

Diagnosis flow for persistent "PLEASE WAIT" display on the remote controller.

Symptoms: Nothing is displayed on the remote controller.

Diagnosis flow for no display on the remote controller.

Symptoms: Nothing is displayed on the remote controller. (Continued)

Continued diagnosis flow for no remote controller display.

Symptoms: Nothing is displayed on the remote controller. (Continued)

Final diagnosis flow for no remote controller display.

HOW TO CHECK THE PARTS

Thermistor feature chart

Table and charts showing thermistor resistance values at different temperatures.

Check method of DC fan motor (fan motor/outdoor controller circuit board)

Procedure for checking the DC fan motor and related components.

Operation summary of the linear expansion valve

Summary of linear expansion valve operation and pulse signals.

Linear expansion valve operation

Explanation of linear expansion valve operation based on pulse numbers.

How to attach and detach the coil of linear expansion valve

Instructions for attaching and detaching the linear expansion valve coil.

EMERGENCY OPERATION

When any check codes shown below is displayed on outdoor unit...

Conditions and procedure for emergency operation.

Check the following items and cautions for emergency operation

Items and cautions to check before performing emergency operation.

Emergency operation procedure

Step-by-step procedure for initiating emergency operation.

Releasing emergency operation

Steps to safely release from emergency operation mode.

Operation data during emergency operation

Operation data values used during emergency operation.

TEST POINT DIAGRAM

Outdoor controller circuit board

Diagram showing test points on the outdoor controller circuit board.

Outdoor noise filter circuit board

Diagram showing connections on the outdoor noise filter circuit board.

Outdoor power circuit board

Diagram showing test points and components on the outdoor power circuit board.

FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS

Function of switches

Explanation of the functions of DIP switches and push switches.

Function of switches (Continued)

Continued explanation of DIP switch functions like model select and defrost.

Function of connector

Explanation of functions for connectors like CN31 and CNDM.

Special function

Details on special functions like low-level sound priority and on-demand control.

Display function of inspection for outdoor unit

Normal condition

Normal operating status indicators for outdoor controller board LEDs.

Abnormal condition

Abnormal condition indicators based on LED blinking and check codes.

Indication Error

Detailed error codes and their corresponding abnormalities and inspection methods.

Outdoor unit operation monitor function

Digital indicator LED1 displays 2 digit number or code...

Explanation of LED1 display for operation mode and relay output.

Display during error postponement

How postponement codes are displayed when the compressor stops.

When the display blinks

Indicators for inspection codes when the compressor stops due to protection devices.

SW2 setting Display detail Explanation for display Unit

SW2 settings for pipe temperature, fan step, and compressor data.

SW2 settings for displaying pipe temperature, fan step, and compressor data.

SW2 setting Display detail Explanation for display Unit

SW2 settings for temperature, current, error history, and thermostat ON time.

SW2 settings for temperature, current, error history, and thermostat ON time.

SW2 setting Display detail Explanation for display Unit

SW2 settings for capacity, setting information, and indoor pipe temperatures.

SW2 settings for capacity, setting information, and indoor pipe temperatures.

SW2 setting Display detail Explanation for display Unit

SW2 settings for temperatures, discharge superheat, input current, and error history.

SW2 settings for temperatures, discharge superheat, input current, and error history.

SW2 setting Display detail Explanation for display Unit

SW2 settings for capacity save, error postponement, and thermistor display.

SW2 settings for capacity save, error postponement, and thermistor display.

SW2 setting Display detail Explanation for display Unit

SW2 settings for pipe temperatures, discharge superheat, sub-cool, and thermo-ON time.

SW2 settings for pipe temperatures, discharge superheat, sub-cool, and thermo-ON time.

SW2 setting Display detail Explanation for display Unit

SW2 settings for compressor operating frequency, fan step, and indoor room temperature.

SW2 settings for compressor operating frequency, fan step, and indoor room temperature.

FUNCTION SETTING

UNIT FUNCTION SETTING BY THE REMOTE CONTROLLER

Setting unit functions using the remote controller.

Selecting functions using the wired remote controller <PAR-30MAA> <PAR-31MAA>

Procedure for selecting functions via wired remote controller.

Function setting

Steps for setting indoor unit refrigerant addresses and unit numbers.

Selecting functions using the wireless remote controller (Type C)

Procedure for selecting functions via wireless remote controller.

FUNCTION SELECTION OF REMOTE CONTROLLER

PAR-30MAA/PAR-31MAA

Details on function selection using PAR-30MAA/PAR-31MAA remote controllers.

Menu structure <PAR-30MAA><PAR-31MAA>

Menu structure for navigating functions on the remote controller.

Main menu list <PAR-30MAA><PAR-31MAA>

List of main menu items and their setting details.

MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER

HOW TO "MONITOR THE OPERATION DATA"

Steps to confirm operation data and error history via remote controller.

PAR-30MAA/PAR-31MAA

Detailed instructions for monitoring data with PAR-30MAA/PAR-31MAA.

Request code list

List of request codes and their corresponding descriptions and units.

Request code Request content Description Unit Remarks

Continuation of request code list with more details.

Request code Request content Description Unit Remarks

Further continuation of the request code list.

Request code Request content Description Unit Remarks

Final part of the request code list.

Detail Contents in Request Code

Detailed contents for specific request codes like operation and control states.

Fan control state

Details on fan control states based on request code 53.

Actuator output state

Details on actuator output states based on request code 54.

Error content (U9)

Details on error content U9 based on request code 55.

Contact demand capacity

Details on contact demand capacity based on request code 61.

External input state

Details on external input states based on request code 62.

Outdoor unit - Capacity setting display

Details on outdoor unit capacity settings based on request code 70.

Outdoor unit – Setting information

Details on outdoor unit setting information based on request code 71.

Indoor unit – Model setting information

Details on indoor unit model settings based on request code 162.

Indoor unit – Capacity setting information

Details on indoor unit capacity settings based on request code 163.

Wireless pair No. (indoor control board side) setting

Details on wireless pair settings based on request code 165.

EASY MAINTENANCE FUNCTION

SMOOTH MAINTENANCE

Performing smooth maintenance to check unit data.

PAR-30MAA/PAR-31MAA

Instructions for smooth maintenance using PAR-30MAA/PAR-31MAA.

Refrigerant address

Explanation of refrigerant address settings for single and multi-system.

Guide for operation condition

DISASSEMBLY PROCEDURE

Removing the service panel and top panel

Steps to remove the service and top panels.

Removing the fan motor (MF1, MF2)

Steps to remove the fan motor assembly.

Removing the electrical parts box

Steps to remove the electrical parts box.

Disassembling the electrical parts box

Steps for disassembling the electrical parts box components.

Removing the thermistor <2-Phase Pipe> (TH6)

Steps to remove the 2-phase pipe thermistor (TH6).

Removing the thermistor <Ambient> (TH7)

Steps to remove the ambient thermistor (TH7).

Removing the thermistor <Liquid> (TH3), and thermistor <Comp. surface> (TH32).

Steps to remove the liquid and comp. surface thermistors.

Removing the 4-way valve coil (21S4), LEV coil (LEV (A)) and lead wire for high pressure switch.

Steps to remove the 4-way valve coil, LEV coil, and high pressure switch.

Removing the 4-way valve, LEV (LEV (A)) and high pressure switch.

Steps to remove the 4-way valve, LEV, and high pressure switch.

Removing the compressor (MC)

Steps to remove the compressor.

Removing the power receiver

Steps to remove the power receiver.

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