To Next PageTo Next PageHow to fix Mitsubishi A1SD75P2-S3 Controller parameter setting range errors?
To resolve parameter setting range errors, set the correct value in the parameter for which the error occurred, and then turn ON the PLC READY signal [Y1D].
General| Category | Controller |
|---|---|
| Input Voltage | 24 VDC |
| Output Voltage | 24 VDC |
| Number of Inputs | 16 |
| Number of Outputs | 16 |
| Number of Control Axes | 2 axes |
| External I/O | 16 inputs, 16 outputs |
| Power Supply | 24 VDC |
| Current Consumption | 0.5 A |
Explains the fundamental aspects of positioning control using the AD75, including its features and mechanisms.
Details the key features of the AD75 positioning module, covering its lineup and ample positioning control functions.
Illustrates the core purpose of positioning control and provides examples of its application in various industrial scenarios.
Explains the operational mechanism of positioning control using the AD75, detailing the roles of software and hardware components.
Provides an overview of the positioning system's operation and design, illustrating the interaction between key components.
Details the signal communication pathways between the AD75, PLC CPU, peripheral device, and drive unit.
Outlines the overall process flow for positioning control systems using the AD75, from design to maintenance.
Presents a comprehensive flowchart detailing all processes involved in AD75 positioning control system operation.
Illustrates the starting procedures for various control modes, including main, advanced, zero point return, and manual controls.
Details the stop processes for different control types based on various stop causes.
Explains the procedure for restarting positioning control after a stop cause has occurred.
Provides a system diagram illustrating the AD75, PLC CPU, and peripheral devices, with references to configuration devices.
Details the components required for the AD75 positioning system, including part names, types, and remarks.
Lists the compatible CPU modules and remote I/O stations applicable for the AD75.
Outlines essential precautions for configuring the positioning system, covering base unit, module version, and motor types.
Details the general specifications of the AD75, including environmental, vibration, and electrical characteristics.
Provides key performance specifications for various AD75 models, covering control methods, data, and physical dimensions.
Categorizes and lists the various control, auxiliary, and common functions provided by the AD75.
Explains the primary control functions of the AD75, including zero point return, main positioning, advanced positioning, and manual control.
Details the main functions of the AD75, such as zero point return, linear control, circular interpolation, and speed control.
Describes auxiliary functions that enhance control and common functions for system management.
Lists and details the input and output signals used for communication between the AD75 and the PLC CPU.
Provides electrical specifications for input/output signals interfacing with external devices like drive units and manual pulse generators.
Provides an overview of the procedures for installing, wiring, and maintaining the AD75 product.
Details the step-by-step procedures for installing, wiring, and maintaining the AD75 module.
Identifies and illustrates the various parts and connectors on the AD75 module.
Outlines essential safety precautions for handling the AD75 module and cables to prevent damage and ensure safety.
Provides guidance and precautions for the physical installation of the AD75 module onto base units.
Details crucial precautions to be observed during the installation process to ensure correct setup and safety.
Explains the wiring procedures and precautions for connecting the AD75 to external devices.
Lists essential precautions for wiring the AD75, emphasizing correct terminal arrangement and noise reduction.
Provides a detailed guide on wiring the external device connection connector pins, including disassembly and assembly.
Describes the procedure for connecting and disconnecting the AD75's connectors to drive units or peripheral devices.
Outlines the steps to confirm proper installation and wiring, including single module tests and connection checks.
Specifies key items to verify after installation and wiring are finished to ensure correct operation.
Details the procedure for performing a single module test to confirm the AD75's operational status via LED displays.
Provides guidance on maintenance procedures, including precautions and disposal instructions for the AD75.
Lists crucial precautions to be observed during maintenance activities to ensure safety and prevent damage.
Explains the different types of data used for positioning control, including parameters, positioning data, and control data.
Details the setting data, monitor data, and control data necessary for AD75 control.
Lists and describes the setting items for positioning parameters, common across all axes and controls.
Details the setting items for zero point return parameters, which are essential for establishing the starting point.
Explains the setting items for positioning data, used for main positioning control, with up to 600 items per axis.
Details the setting items for start block data, crucial for advanced positioning control, with up to 50 points per axis.
Describes the setting items for condition data, used for advanced positioning and JUMP command controls.
Explains the types and roles of monitor data, used to indicate system and axis operation states.
Details the types and roles of control data, used for system and operation control, including clock and axis settings.
Provides a comprehensive list of parameters for the AD75, categorized into basic and detailed parameters.
Details the structure and buffer memory addresses for positioning data, covering items from Da.1 to Da.9.
Outlines the configuration and setting items for start block data, used in advanced positioning control.
Details the configuration and setting items for condition data, used for evaluating conditions in advanced positioning and JUMP commands.
Explains the system monitor data and axis monitor data, detailing their storage items and buffer memory addresses.
Details the control data items for system and axis control, including clock settings and I/O transmission data.
Provides essential precautions for creating sequence programs, including data reading/writing and CPU module restrictions.
Lists the input/output Nos., internal relays, and data registers used in sequence programs for AD75 control.
Explains the general configuration and details of creating the positioning control operation program.
Illustrates the overall structure of the positioning control operation program, outlining key components and their relationships.
Details the various programs that constitute the positioning control operation, providing a recommended configuration order.
Provides example sequence programs for various positioning operations, including parameter and data setting.
Explains the details of specific programs for initialization, start settings, JOG, manual pulse generator, and stop operations.
Details programs for zero point return request OFF and external start function validation.
Explains how to set starting details for zero point control, main positioning, and advanced positioning.
Describes programs for starting control using positioning start or external start signals, including timing charts.
Explains how to interrupt continuous positioning or path control, including restrictions and control data settings.
Details the procedure and restrictions for restarting positioning control after a stop.
Outlines the different stop processes and causes, including forced, fatal, emergency, and intentional stops.
Explains the configuration and roles of AD75 memory, including buffer, flash ROM, and OS memory areas.
Details the three memory configurations (buffer, flash ROM, OS) and their respective roles and data storage capabilities.
Provides a table detailing the buffer memory area configuration for AD75, specifying addresses for various data types.
Illustrates the data transmission processes between AD75 memories and external devices like PLC CPU and peripheral devices.
Introduces zero point return control, defining its purpose and the two main types: machine and high-speed zero point returns.
Explains the two primary types of zero point return control: machine zero point return and high-speed zero point return.
Details the operation of machine zero point return, including establishing a machine zero point and its methods.
Provides an overview of the machine zero point return operation, emphasizing the importance of the zero point return retry function.
Describes six different methods for establishing the machine zero point, based on parameter settings.
Explains the operation outline of the near-point dog method for zero point return, including timing charts and restrictions.
Details the operation of the stopper stop method 1) for zero point return, covering its chart, restrictions, and precautions.
Explains the operation of the stopper stop method 2) for zero point return, including its chart, restrictions, and precautions.
Describes the operation of the stopper stop method 3) for zero point return, effective when a near-point dog is not installed.
Details the operation of the count method 1) for zero point return, including its chart, restrictions, and precautions.
Explains the operation of the count method 2) for zero point return, effective when a zero point signal cannot be received.
Describes the high-speed zero point return operation, which positions to the stored absolute zero point position.
Details the operation timing and processing for high-speed zero point returns.
Explains how to perform positioning to the zero point using 1-axis linear control (ABS) with specific data settings.
Provides an overview of main positioning controls, explaining how positioning data is used for various control methods.
Details the positioning data configuration and setting items necessary for main positioning controls.
Explains the operation patterns for main positioning controls, including independent, continuous, and continuous path controls.
Describes the two methods for commanding position in control: absolute system and increment system.
Explains how to confirm the current value using 'current feed value' and 'machine feed value' addresses.
Details how to handle control units set to 'degree', including differences in addresses and positioning methods.
Explains interpolation control, including linear and circular types, and their reference/interpolation axis combinations.
Details the relationship between various controls and positioning data, outlining setting items for each control type.
Shows how positioning data setting items correspond to different control types for main positioning.
Explains 1-axis linear control (ABS and INC), detailing operation charts and positioning data setting examples.
Describes 2-axis linear interpolation control (ABS and INC), including operation charts and restrictions.
Explains 1-axis fixed-dimension feed control, detailing its operation chart and restrictions.
Describes 2-axis fixed-dimension feed control with interpolation, including operation charts and restrictions.
Explains 2-axis circular interpolation control with auxiliary point designation (ABS and INC), detailing operation charts and restrictions.
Describes 2-axis circular interpolation control with center point designation (ABS and INC), including operation charts and restrictions.
Explains speed control, detailing current feed value updates and operation timing.
Details speed/position changeover control, including changing over from speed to position control and operation timing.
Explains how to change the current value using positioning data or a start No., including operation charts and restrictions.
Describes the JUMP command used for controlling operation flow by jumping to specified positioning data Nos.
Introduces advanced positioning control, explaining its purpose and the applied controls it enables.
Details the data required for advanced positioning control, focusing on start block data and condition data.
Illustrates the configuration of start block data and condition data corresponding to block No. 7000 in the AD75 buffer memory.
Outlines the step-by-step procedure for executing advanced positioning control, from preparation to control termination.
Explains how to set start block data, detailing its relation to various controls and providing setting examples.
Shows the relationship between various controls and start block data setting items.
Describes block start (normal start) operation, where positioning data groups are executed sequentially.
Explains condition start, where execution depends on condition data judgment.
Details wait start, where control pauses until specified conditions are met.
Describes simultaneous start, where positioning data for multiple axes are executed at the same timing.
Explains the stop function within block start sequences, allowing restart via Cd.13 Restart command.
Details repeated start (FOR loop), which repeats a program block for a specified number of times.
Explains repeated start (FOR condition), which repeats a program block until specified conditions are met.
Outlines restrictions when using the NEXT start command, including nesting limitations.
Explains how to set condition data, detailing its relation to various controls and setting items.
Shows how condition data setting items (Da.14 to Da.18) relate to different control types.
Provides examples of setting condition data for device ON/OFF, buffer memory values, and axis designations.
Explains how to create and start the advanced positioning control using sequence programs.
Details the procedure for starting advanced positioning control, including setting positioning start No. and point No.
Introduces manual control, explaining its purpose and the two primary methods: JOG operation and manual pulse generator operation.
Describes the two manual control methods: JOG operation for moving by amount and manual pulse generator operation for fine adjustment.
Explains JOG operation, including its outline, execution procedure, required parameters, and examples.
Provides an overview of JOG operation, emphasizing safety precautions and illustrating its timing.
Details the step-by-step procedure for executing JOG operation, covering parameter setup and sequence program creation.
Lists the parameters that must be set for JOG operation, including unit setting, speed limits, and acceleration/deceleration times.
Explains how to create start programs for JOG operation, considering required control data and start conditions.
Provides an example of JOG operation, illustrating behavior with stop signals and during peripheral device test modes.
Explains manual pulse generator operation, covering its outline, timing, and precautions.
Provides an overview of manual pulse generator operation, emphasizing safety and detailing its timing.
Details the step-by-step procedure for executing manual pulse generator operation, including parameter and sequence program setup.
Lists the parameters required for manual pulse generator operation, including unit setting, pulse output, and selection.
Explains how to create a sequence program to enable or disable manual pulse generator operation.
Introduces auxiliary functions that complement main functions for enhanced control, covering compensation, limits, and changes.
Lists the available auxiliary functions, categorized by their purpose like zero point return, compensation, and control changes.
Details auxiliary functions specifically for machine zero point returns, including retry and shift functions.
Explains the zero point return retry function, which retries the zero point return under specific conditions.
Describes the zero point shift function, allowing adjustment of the zero point position after return.
Covers functions for compensating control, including backlash compensation, electronic gear, and near pass mode.
Explains the backlash compensation function, which compensates for mechanical backlash by outputting extra pulses.
Details the electronic gear function, which adjusts position and speed commands to match machine movement.
Describes the near pass mode function, used to suppress mechanical vibration during continuous path control.
Covers functions for limiting control, including speed, torque, software stroke, and hardware stroke limits.
Explains the speed limit function, which limits command speed to a set range when it exceeds the speed limit value.
Details the torque limit function, which limits generated torque to protect the motor and machine.
Explains the software stroke limit function, which sets upper/lower limits for workpiece movement to prevent execution outside the range.
Describes the hardware stroke limit function, which uses limit switches to stop control by deceleration stop.
Covers functions for changing control details, including speed, override, acceleration/deceleration time, and torque.
Explains the speed change function, used to change speed during control to a newly designated speed at any time.
Details the override function, which changes the command speed by a designated percentage for all control.
Explains the acceleration/deceleration time change function, used to adjust acceleration/deceleration times during speed changes.
Describes the torque change function, used to change the torque limit value during torque limiting.
Covers other auxiliary functions like step, skip, M code output, teaching, command in-position, stepping motor, and indirectly specification.
Explains the step function, used to confirm each operation of positioning control one by one, mainly for debugging.
Details the skip function, used to stop the current positioning and execute the next positioning data.
Explains the M code output function, used to command auxiliary work related to positioning data.
Describes the teaching function, used to set addresses aligned using manual control into positioning data.
Explains the command in-position function, which checks the remaining distance to the stop position.
Details the stepping motor mode function, used to set conditions for controlling a stepping motor with AD75.
Explains the acceleration/deceleration processing function, which adjusts acceleration/deceleration for precise control.
Describes the indirectly specification function, used to specify and start positioning data No. indirectly.
Provides an overview of common functions, including parameter initialization, execution data backup, and status display.
Explains the parameter initialization function, used to return AD75 settings to factory defaults.
Details the execution data backup function, used to store current settings in flash ROM for data protection.
Describes the LED display function, used to confirm AD75 status, axis status, and I/O signals via LEDs.
Explains the clock data function, which utilizes PLC CPU clock data for monitoring history data and cycle times.
Provides details on errors and warnings detected by the AD75, including types, codes, descriptions, and actions.
Lists common errors detected by the AD75, their descriptions, and the corresponding remedies.
Provides a list of common warnings detected by the AD75, including their descriptions and recommended actions.
Explains how start data is copied to the error history area when an error occurs during starting.
Provides external dimension drawings for AD75P and A1SD75P series modules.
Includes format sheets, specifically the Positioning module operation chart and parameter/positioning data entry tables.
Presents a blank operation chart template for positioning modules, with axis address labels.
Provides a table for entering parameter setting values across different units (mm, inch, degree, pulse).
Offers an entry table for positioning data, covering items Da.1 to Da.9 for various axes.
Lists positioning data from No. 1 to 100 and their corresponding buffer memory addresses for each axis.
Provides connection examples for AD75/A1SD75 with MR-H A, MR-J2/J2S- A, and MR-C A servo amplifiers.
Shows connection examples for AD75/A1SD75 with VEXTA UPD stepping motors (Open collector).
Provides connection examples for AD75/A1SD75 with MINAS-A series servo amplifiers (Differential driver).
Shows connection examples for AD75/A1SD75 with PYO series servo amplifiers (Differential driver).
Provides connection examples for AD75/A1SD75 with Σ- series servo amplifiers (Differential driver).
Compares AD75 specifications and functions with conventional positioning modules like AD71 and AD71S2.
Compares AD75 specifications with AD71 and AD71S2 models.
Compares AD75P/A1SD75P models with different hardware and software versions.
Compares AD75/A1SD75 models with older versions regarding performance and functions.
Provides explanations of key positioning terms used in MELSEC systems, such as excitation systems and control methods.
Lists common troubleshooting issues for positioning control, including parameter errors, hardware limits, and operational faults.
Provides a comprehensive list of AD75 buffer memory addresses and their corresponding items and memory areas.
