MANUAL TRANSMISSION (E-W) -
Transmission
22A-3-3
PWEE9508
E
May 1995Mitsubishi Motors Corporation
DISASSEMBLY SERVICE POINTS
A
A
"
BOLT/REAR COVER/O-RING REMOVAL
(1) Remove the bolts and lift off the rear cover carefully to
avoid damaging the oil pipe o n the rear cover.
(2) Remove the O-ring.
A
B
"
BOLT/SHIM/LOCK NUT REMOVAL
(1) Engage two gears: first engage reverse gear and then
push the 5th gear synchronizer sleeve over the 5th speed
gear.
(2) Remove th e bolt 1, shim 2 an d lock nut 3.
A
C
"
SPRING PIN/5TH SPEED SHIFT FORK/
SYNCHRONIZER SLEEVE REMOVAL
(1) Support the shift rail assembly and remove the spring
pin with spring pin extractor MD998019.
(2) Tap the 5th speed shaft fork 4 together with the
synchronizer 5 off the shift rail assembly.
NOTE
Do not lose the spring pin.
A
D
"
SYNCHRONIZER HUB/SYNCHRONIZER RING/
SYNCHRONIZER SPRING/5TH SPEED GEAR/
BEARING SLEEVE/RETAINING RING REMOVAL
(1) Locate bearing puller MD998020 with attachments No.85
under the teeth of the synchronizer hub.
(2) Pull the synchronizer hu b off the shaft.
(3) Remove the 5th speed gear 6, bearing sleeve 7 and
retaining ring 8.
A
E
"
5TH GEAR WHEEL REMOVAL
(1) Locate gear puller MD998348 over the 5th gear wheel.
(2) Pull the gear wheel off the shaft.
1
2
3
MD998019
5
MD998020
7
8
6
MD998348