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Mitsubishi MR-J4-100A User Manual

Mitsubishi MR-J4-100A
640 pages
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14. COMMUNICATION FUNCTION
14 - 34
14.5.9 Output signal pin on/off (output signal (DO) forced output)
In the test operation mode, the output signal pins can be turned on/off regardless of the servo status. Using
command [9] [0], disable the external input signals in advance.
(1) Selecting output signal (DO) forced output in the test operation mode
Transmit command + [8] [B] + data No. [0] [0] + data "0004" to select output signal (DO) forced output.
004
Selection of test operation mode
4: Output signal (DO) forced output
0
(2) External output signal on/off
Transmit the following communication commands.
Command Data No. Set data
[9] [2] [A] [0] See below.
b31 b1b0
1: On
0: Off
Command of each bit is transmitted to the master station as hexadecimal data.
Bit CN1 connector pin Bit CN1 connector pin Bit CN1 connector pin Bit CN1 connector pin
0 49 8 16 24
1 24 9 17 25
2 23 10 18 26
3 25 11 19 27
4 22 12 20 28
5 48 13 21 29
6 33 14 22 30
7 15 23 31
(3) Output signal (DO) forced output
Transmit command [8] [B] + data No. [0] [0] + data to stop output signal (DO) forced output.
Command Data No.
Transmission
data
Selection of test operation mode
[8] [B] [0] [0] 0000 Test operation mode cancel

Table of Contents

Questions and Answers:

Mitsubishi MR-J4-100A Specifications

General IconGeneral
SeriesMR-J4
ModelMR-J4-100A
TypeServo Amplifier
Voltage Class200 V
Position ControlYes
Speed ControlYes
Torque ControlYes
Full-closed ControlYes
Advanced One-touch TuningYes
Real-time auto-tuningYes
Vibration Tough DriveYes
STO (Safe Torque Off)Yes
Weight1.5 kg
Input Voltage200 V
Communication InterfaceRS-422
Protection FunctionsOvercurrent, Overvoltage

Summary

1. FUNCTIONS AND CONFIGURATION

1.3 Servo amplifier standard specifications

Details the standard specifications for the MR-J4 servo amplifier, including voltage, current, control methods, and protective functions.

2. INSTALLATION

2.1 Installation direction and clearances

Specifies the correct installation direction and required clearances for servo amplifiers to prevent malfunction and ensure proper operation.

3. SIGNALS AND WIRING

3.1 Input power supply circuit

Provides instructions and precautions for connecting the input power supply circuit to the servo amplifier and servo motor.

3.2 I/O signal connection example

Illustrates connection examples for I/O signals in various control modes, including position, speed, and torque control.

3.6 Detailed explanation of signals

Offers detailed explanations of signals, covering position, speed, and torque control modes, including parameter settings and timing charts.

3.7 Forced stop deceleration function

Explains the forced stop deceleration function (SS1), including connection diagrams, timing charts, and parameter settings for safe operation.

4. STARTUP

4.1 Switching power on for the first time

Provides a step-by-step procedure for initial power-on, including wiring checks, parameter settings, and test operations.

4.2 Startup in position control mode

Details the startup procedures specific to position control mode, including power on/off, stop methods, and test operations.

4.3 Startup in speed control mode

Outlines the startup procedures for speed control mode, covering power on/off, stopping the motor, and test operations.

4.4 Startup in torque control mode

Describes the startup procedures for torque control mode, including power on/off, stopping the motor, and test operations.

5. PARAMETERS

5.1.1 Basic setting parameters ([Pr. PA_ _ ])

Details the basic setting parameters, including operation mode, regenerative option, and absolute position detection system settings.

5.1.2 Gain/filter setting parameters ([Pr. PB_ _ ])

Lists parameters related to gain and filter settings, such as adaptive tuning, vibration suppression, and notch filters.

5.2.1 Basic setting parameters ([Pr. PA_ _ ])

Details the basic setting parameters, including operation mode, regenerative option, and absolute position detection system settings.

5.2.2 Gain/filter setting parameters ([Pr. PB_ _ ])

Lists parameters for gain and filter settings, including adaptive tuning, vibration suppression, and notch filters.

6. NORMAL GAIN ADJUSTMENT

6.1 Different adjustment methods

Explains different methods for gain adjustment, including single servo amplifier adjustment and using MR Configurator2.

6.2 One-touch tuning

Describes the one-touch tuning function, executable via MR Configurator2 or push buttons, and lists automatically set parameters.

6.3 Auto tuning

Explains the auto tuning function, which estimates machine characteristics to set optimum gains, covering Auto tuning modes 1 and 2.

7. SPECIAL ADJUSTMENT FUNCTIONS

7.1 Filter setting

Details the available filters for MR-J4 servo amplifiers, including low-pass filters and machine resonance suppression filters.

7.3 Tough drive function

Describes the tough drive function, which enables continuous operation even under alarm conditions, preventing vibration and power failure issues.

8. TROUBLESHOOTING

8.1 Alarm list

Provides a comprehensive list of alarms and warnings, including their codes, names, stop methods, and deactivation procedures.

10. CHARACTERISTICS

10.1 Overload protection characteristics

Details the electronic thermal overload protection characteristics of the servo amplifier and servo motor, including graphs for different series.

10.3 Dynamic brake characteristics

Explains the dynamic brake operation, including coasting distance calculation and time constants, with graphs for 200 V and 400 V classes.

11. OPTIONS AND AUXILIARY EQUIPMENT

11.2 Regenerative options

Details combinations of servo amplifiers with regenerative options and their regenerative power, including selection criteria and connection diagrams.

11.7 MR Configurator2

Provides specifications and system configuration details for MR Configurator2 software used for servo amplifier setup and monitoring.

11.17 External dynamic brake

Details the external dynamic brake, its selection, connection example for 200 V and 400 V classes, and timing charts.

12. ABSOLUTE POSITION DETECTION SYSTEM

12.2.1 Using MR-BAT6V1SET battery

Explains the configuration, specifications, and battery mounting procedure for the MR-BAT6V1SET battery.

12.2.2 Using MR-BAT6V1BJ battery for junction battery cable

Describes the MR-BAT6V1BJ battery for junction battery cable, including its configuration, specifications, and replacement procedures.

12.5 Startup procedure

Outlines the startup procedure for the absolute position detection system, including battery installation, parameter setting, and home position setting.

12.6 Absolute position data transfer protocol

Details the absolute position data transfer protocol, including transmission commands, replies, and timing charts for data transfer.

12.7 Absolute position data transfer errors

Lists potential absolute position data transfer errors, such as alarms and warnings, and refers to troubleshooting procedures.

13. USING STO FUNCTION

13.1.3 Cautions

Provides essential safety notes for installing, starting-up, repairing, or servicing machines with STO function components.

13.1.4 Residual risks of the STO function

Lists residual risks associated with the STO function, emphasizing manufacturer responsibility for risk evaluation and Mitsubishi's limited liability.

13.2 STO I/O signal connector (CN8) and signal layouts

Details the STO I/O signal connector (CN8) and its signal layouts, including pin configurations and explanations of I/O devices.

13.3 Connection example

Illustrates connection examples for the STO function, including connections to a safety logic unit and external safety relay.

14. COMMUNICATION FUNCTION

14.3 Protocol

Explains the communication protocol, including transmission data configuration, error codes, checksum, and time-out processing.

14.3.3 Error codes

Lists and explains error codes used in communication, indicating whether they are for normal or alarm states and their response.

14.5 Detailed explanations of commands

Offers detailed explanations of commands, including data processing for reading and writing, and status display modes.

14.5.9 Test operation mode

Describes the test operation mode for checking servo operation, including JOG, positioning, motor-less, and program operations.

15. USING A LINEAR SERVO MOTOR

15.3.1 Startup procedure

Details the startup procedure for linear servo motors, including setting motor types, encoder directions, and performing magnetic pole detection.

15.3.2 Magnetic pole detection

Explains the magnetic pole detection process for linear servo motors, detailing methods, parameters, and setting procedures.

15.4.1 Overload protection characteristics

Shows the overload protection characteristics of the servo amplifier for linear servo motors, with graphs illustrating operation time vs. load ratio.

16. USING A DIRECT DRIVE MOTOR

16.3.1 Startup procedure

Details the startup procedure for direct drive servo systems, including installation, magnetic pole detection, and controller checks.

16.3.2 Magnetic pole detection

Explains the magnetic pole detection process for direct drive motors, covering methods, parameters, and setting procedures.

16.4 Absolute position detection system

Describes the absolute position detection system for direct drive motors, including operating conditions, alarms, and data transfer.

17. FULLY CLOSED LOOP SYSTEM

17.3.1 Startup procedure

Provides a startup procedure for fully closed loop systems, covering installation, configuration, and operation checks.

17.3.7 Absolute position detection system under fully closed loop system

Details the absolute position detection system for fully closed loop systems using linear encoders, including conditions and restrictions.

APPENDIX

App. 5 MR-J3-D05 Safety logic unit

Details the MR-J3-D05 Safety Logic Unit, including package contents, safety terms, and emergency operation procedures.

App. 5.11 Troubleshooting

Provides troubleshooting steps for issues such as no power supply or FAULT LED indication, and suggests appropriate actions.

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