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Mitsubishi MR-J4-200A

Mitsubishi MR-J4-200A
640 pages
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SH (NA) 030107-G (1310) MEE Printed in Japan Specifications are subject to change without notice.
This Instruction Manual uses recycled paper.
MODEL
MODEL
CODE
General-Purpose AC Servo
MR-J4-_A_(-RJ) SERVO AMPLIFIER INSTRUCTION MANUAL
HEAD OFFICE : TOKYO BLDG MARUNOUCHI TOKYO 100-8310
MODEL
MR-J4-_A(-RJ)
MR-J4-_A4(-RJ)
SERVO AMPLIFIER
INSTRUCTION MANUAL
General-Purpose Interface AC Servo
1CW804
MR-J4-A INSTRUCTIONMANUAL
G
G

Table of Contents

Questions and Answers:

Mitsubishi MR-J4-200A Specifications

General IconGeneral
TypeAC Servo Amplifier
SeriesMR-J4
ModelMR-J4-200A
Rated Output2.0 kW
Voltage Class200 V
Position ControlYes
Speed ControlYes
Torque ControlYes
Full-closed controlYes
STOYes
CommunicationSSCNET III/H
Protection functionsOvercurrent, Overvoltage, Overheating
Ambient Temperature0 to 55 °C
Ambient Humidity90% RH or less (non-condensing)
Vibration Resistance5.9 m/s² (0.6 G) at 10-55 Hz
Cooling MethodNatural Cooling

Summary

Safety Instructions

To prevent electric shock, note the following

Crucial safety instructions to prevent electric shock during wiring, operation, and inspection.

To prevent fire, note the following

Safety precautions to prevent fire hazards related to installation and component usage.

SIGNALS AND WIRING

Input power supply circuit

Details regarding the input power supply circuit requirements and connection for various voltage classes.

IO signal connection example

Provides examples of connecting I/O signals for different control modes like position, speed, and torque.

Forced stop deceleration function

Explains the forced stop deceleration function (SS1) and its connection requirements.

Alarm occurrence timing chart

Illustrates timing charts for alarm occurrences, showing the sequence of events.

Grounding

Provides essential guidelines for proper grounding of the servo amplifier and motor to prevent electrical shock.

FUNCTIONS AND CONFIGURATION

1.3 Servo amplifier standard specifications

Detailed technical specifications for the MR-J4 servo amplifier series, including voltage, current, and performance.

INSTALLATION

STARTUP

4.1 Switching power on for the first time

Outlines the procedure for initial power-on startup.

4.1.2 Wiring check

Details the critical checks required for power supply and motor wiring before initial power-on.

PARAMETERS

5.2 Detailed list of parameters

Provides detailed explanations for various parameter groups, including basic, gain/filter, extension, and I/O settings.

NORMAL GAIN ADJUSTMENT

6.1 Different adjustment methods

Discusses various methods for adjusting servo gains, including auto tuning and manual modes.

6.2 One-touch tuning

Explains how to perform automatic gain adjustment using one-touch tuning via software or push buttons.

6.3 Auto tuning

Covers auto tuning modes 1 and 2, including their operating principles and parameter adjustments.

SPECIAL ADJUSTMENT FUNCTIONS

7.3 Tough drive function

Describes functions that allow continued operation even under alarm conditions, including vibration and power failure tough drive.

TROUBLESHOOTING

CHARACTERISTICS

10.1 Overload protection characteristics

Illustrates overload protection characteristics for various servo motors and their combinations with servo amplifiers.

10.3 Dynamic brake characteristics

Explains dynamic brake operation, including coasting distance calculation and time constants.

OPTIONS AND AUXILIARY EQUIPMENT

11.7 MR Configurator2

Outlines the specifications and system requirements for using MR Configurator2 software.

11.17 External dynamic brake

Explains the selection and connection of external dynamic brakes for specific servo amplifier models.

ABSOLUTE POSITION DETECTION SYSTEM

12.5 Startup procedure

Outlines the step-by-step procedure for starting up the absolute position detection system.

12.6 Absolute position data transfer protocol

Details the protocol for transferring absolute position data between the servo amplifier and controller.

12.7 Absolute position data transfer errors

Lists and explains potential errors during absolute position data transfer.

USING STO FUNCTION

13.1.4 Residual risks of the STO function

Outlines residual risks associated with the STO function and manufacturer responsibilities.

13.1.5 Specifications

Lists the specifications related to functional safety, performance, and CE marking of the STO function.

13.2 STO IO signal connector (CN8) and signal layouts

Details the STO I/O signal connector (CN8) and its pin configurations for signal layouts.

13.3 Connection example

Illustrates connection examples for the STO function using safety logic units and relays.

COMMUNICATION FUNCTION

14.1.2 Precautions for using RS-422 RS-232 CUSB communication function

Details crucial precautions for using communication functions to prevent electrical shock and equipment malfunction.

14.5 Detailed explanations of commands

Provides detailed explanations of command processing, including data conversion and examples.

USING A LINEAR SERVO MOTOR

15.2 Signals and wiring

Covers essential safety precautions, wiring guidelines, and signal explanations for linear servo motors.

USING A DIRECT DRIVE MOTOR

16.2 Signals and wiring

Covers safety precautions, wiring guidelines, and signal explanations for direct drive motors.

16.4 Absolute position detection system

Explains the requirements and procedures for absolute position detection with direct drive motors.

FULLY CLOSED LOOP SYSTEM

APPENDIX

App. 4.4 Electrical Installation and configuration diagram

Shows representative electrical installation and configuration examples for 200V and 400V class servo amplifiers.

App. 4.8 Technical data

Lists technical data for MR-J4 servo amplifiers, including electrical specifications and safety compliance.

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