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MK MK-101 User Manual

MK MK-101
49 pages
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MK-101 w/JCS Stand
CAUTION:
Read all safety and
operating instructions
before using this
e
q
ui
p
ment
TILE SAW
OWNER’S MANUAL &
OPERATING INSTRUCTIONS
Enter the Serial Number of your new saw in the
space below. The Serial Number is located on the
left side of the blade guard.
NOTE:
For your (1) one year warranty to be effective,
complete the warranty card (including the Serial
Number and mail it in as soon as possible.
SERIAL NUMBER:

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MK MK-101 Specifications

General IconGeneral
BrandMK
ModelMK-101
CategorySaw
LanguageEnglish

Summary

Introduction

SAFETY

Safety Messages and General Precautions

Understand safety messages, prevent injury, keep area clean, and follow general precautions.

Safe Operating Practices

Adhere to safe usage like wearing apparel, using safety glasses, securing work, and tool maintenance.

Electrical Safety and Grounding Instructions

Follow instructions for electrical requirements, grounding, extension cords, and GFCI use.

Safety Label Locations and Specific Warnings

Identify safety label locations and understand tile saw specific warnings for safe operation.

UNPACKING, TRANSPORT, and ASSEMBLY

Unpacking and Contents

Unpack the MK-101, identify all included components, and follow proper lifting techniques.

Transporting the Saw

Learn safe procedures for transporting the MK-101, especially regarding water.

JCS Stand Setup and Operation

Familiarize with JCS Stand components, set up, and take down procedures.

Assembly Procedures

Install cutting head, blade, guides, guards, and pump following instructions.

SETUP, ADJUSTMENT, and OPERATION

Pre-start Inspection and Setup

Perform pre-start inspection, connect water pump, and set up the saw for operation.

Cutting Procedures

Learn to perform straight, diagonal, miter, and off-angle cuts using guides.

Adjusting the Cutting Head and Post

Safely adjust the cutting head and post for desired depth and cutting length.

Cleanup Procedure

Follow steps to clean the water pump, saw components, and water basin after use.

MAINTENANCE and TROUBLESHOOTING

Routine Maintenance

Perform new, after-use, and monthly maintenance tasks for optimal performance.

Blade Maintenance

Learn blade dressing and diamond blade change-out procedures.

V-Belt Maintenance

Inspect, adjust, and replace the V-belt to ensure peak saw efficiency.

Troubleshooting Common Issues

Diagnose and resolve issues with blade cutting, table movement, and blade stops.

Troubleshooting Cooling Flow

Diagnose and fix problems with the saw's cooling flow system.

EXPLODED VIEW AND PARTS LIST

Exploded View of Components

Visualize the saw's parts and their assembly through detailed exploded diagrams.

Parts List for MK-101 Saw

Reference a comprehensive list of parts for the MK-101 tile saw with item numbers.

Parts List for JCS Stand

Find a detailed list of parts specifically for the JCS Stand accessory.

THEORY OF OPERATION

Theory of Diamond Blades

Understand how diamond blades cut through material via friction and bond erosion.

Types of Cutting (Dry vs. Wet)

Learn the differences between dry and wet cutting methods and their applications.

ACCESSORIES

Available Saw Accessories

View a list of available accessories like diamond blades, guides, protractor, and dressing stone.

ORDERING AND RETURN INFORMATION

Ordering Information and Policies

Get details on how to order parts, minimum order amounts, and payment methods.

Return Materials Policy

Understand the process for returning items, including required information and authorization.

Packaging and Service Center Information

Follow packaging instructions for returns and find authorized service centers for repairs.

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