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Morgana AutoCreaser Pro 50 Service Manual

Morgana AutoCreaser Pro 50
40 pages
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70-173 Issue 4 FEBRUARY 2013
AutoCreaser Pro 50 (CB/UL)
SERVICE MANUAL
Document Creasing Machine
Morgana Systems Limited United Kingdom www.morgana.co.uk Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399

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Morgana AutoCreaser Pro 50 Specifications

General IconGeneral
Paper Weight80 - 400gsm
SpeedUp to 8, 500 A4 sheets per hour
Weight250kg
Power Supply220-240V, 50/60Hz
Creases per SheetUp to 16 creases per sheet

Summary

Section 2: Vacuum Drum

Vacuum Drum Removal/Replacement

Step-by-step guide for removing and refitting the vacuum drum assembly.

Drum Drive Belt Removal/Replacement

Procedure for removing, replacing, and tensioning the drum drive belt.

Section 4: Main Creaser Mechanism

Removal of Unit

Step-by-step guide for removing the main creaser mechanism unit.

Section 5: Stepper Drive Belt/Pulleys

Removal/Replacement Stepper Drive Belt/Pulleys

Procedure for removing and replacing the stepper drive belt and pulleys.

Section 9: PRO Control System

Main Control PCB Removal/Refitting

Procedure for removing and refitting the main control PCB.

Section 9: Diagnostics and Calibration Tools

Section 10: Optical Sensors

Setting the Sensors

Procedure for adjusting sensor sensitivity using potentiometers.

Section 11: Trouble Shooting

Calibration of Creasing Position

Procedure for calibrating the creasing position for accuracy.

Crease Positions

Specifies first and last crease distances and adjustment settings.

Erratic Register & Power Faults

Troubleshooting steps for erratic registration, no power, or display issues.

Motor & Stepper PCB Faults

Troubleshooting steps for motor pulsing and stepper PCB LED issues.

Sensor & Safety Circuit Faults

Troubleshooting steps for sensor, safety circuit, and double sheet detection errors.

Slot Sensor & Home Switch Faults

Troubleshooting steps for slot sensor blade and home position switch.

No Sync Fault - Touchscreen Troubleshooting

Steps to diagnose and resolve the 'NO SYNC' touchscreen error.

No Touchscreen Display Troubleshooting

Procedure for diagnosing and fixing a blank touchscreen display.

Pump Not Operating Fault Troubleshooting

Steps to diagnose and resolve the pump not operating issue.

Fuse Positions & Ratings

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