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MT-Propeller MTV-6 R Series User Manual

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ATA 61-05-04
E-504
BETRIEBS- UND EINBAUANWEISUNG
OPERATION AND INSTALLATION MANUAL
REVERSIERBARE
HYDRAULISCHE VERSTELLPROPELLER
REVERSIBLE
HYDRAULICALLY CONTROLLED
VARIABLE PITCH PROPELLER
(CONSTANT SPEED PROPELLER)
MTV-5-( )-R (M)
MTV-6-( )-R (M)
MTV-9-( )-R (M)
MTV-12-( )-R (M)
MTV-14-( )-R (M)
MTV-15-( )-R(M)
MTV-16-( )-R (M)
MTV-21-( )-R(M)
MTV-22-( )-R (M)
MTV-25-( )-R (M)
MTV-27-( )-R (M)
Ausgabe 32: 14. Februar 2012
Revision 32: February 14, 2012
Der technische Inhalt dieses Dokuments ist aufgrund von
DOA Nr. EASA.21J.020 zugelassen.
The technical content of this document is approved under authority of
DOA No. EASA.21J.020.
EASA DE.21G.0008
EASA.21J.020
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MT-Propeller MTV-6 R Series Specifications

General IconGeneral
ManufacturerMT-Propeller
Rated Wind Speed12 m/s
Start-up Wind Speed3 m/s
Survival Wind Speed60 m/s
Blade MaterialComposite
Diameter6 meters

Summary

Model Designation

Hub-designation

Explains the coding system for propeller hub designations and their modifications.

Blade designation

Details the designation system for propeller blades, including twist and sense of rotation.

Performance Data

Design and Operation Information

Installation and Operation Instruction

Installation Instruction for the wire harness of the magnetic valve in the airplane.

Details installation of safety steps between magnetic valve plug and power supply.

For Airplanes with Cam Box (Microswitch No. 4 inside the Cam Box)

Describes reverse activation using a microswitch in the cam box for negative thrust.

For Airplanes with "Guarded Switch" No. 4

Explains reverse activation with a guarded switch, requiring reduced RPM before activation.

Mounting bolts or stop nuts

Details tightening sequence, torque values, and safety wiring for flange bolts.

Carry out a functional check

Details functional checks for propeller pitch and RPM response, including bleeding air.

Now adjust power lever at approx. 2200 rpm

Describes checking governor function by adjusting power lever and manifold pressure.

Reverse System Test

Details testing the reverse system, checking beta function, reverse thrust, and indicator light.

Check piston lock function

Describes checking piston lock engagement by monitoring RPM increase and reverse function.

Check of the Startlock

Details checking the startlock for seaplanes, including engine shutdown and restart procedures.

Perform a Test Flight

Mandates performing a test flight after installation and checks.

Operation

Describes governor operation, static RPM limits, RPM changes, and effects of oil pressure failure.

Pre-Flight Check

Specifies cycling the propeller at least twice before flight for system flushing.

Taxing

Details reverse system checks during taxing, including engine oil temperature and reverse capability.

Feathering

Explains how to achieve feathering at 1500 RPM and the procedure for unfeathering.

Reverse Modus

Describes reverse mode for ground operation only, with warnings about oil temperature and engine cooling.

Inspections

Daily Inspection

Details daily checks for blades, spinner, cracks, erosion sheath, PU-strip, and oil leaks.

Inspections

General inspections according to Aircraft Maintenance Manual or 100 flight hours.

Remove spinner and check for cracks

Instructs to remove spinner, check for cracks, and measure blade shake.

Possible Damage along Erosion Sheath

Details permissible damage types on erosion sheath: cracks, dents, blisters, erosion, lightning strike.

Blisters and delaminations

Covers inspection and repair of blisters and delaminations on blades.

Crunched Trailing Edges

Describes repair of crunched trailing edges with 5-minute Epoxy, avoiding moisture ingress.

Lightning Strike

Instructs to inspect for lightning strike indications and send a report to the manufacturer.

Overspeed / Overtorque

Explains overspeed/overtorque conditions and refers to TCDS and engine specific limits.

Corrective Action

States corrective action is based on severity and duration of overspeed or overtorque.

Overspeed Inspection

Requires propeller disassembly and inspection of various components following overspeed.

Overhaul

States overhaul must be performed according to the appropriate overhaul manual for overspeed/overtorque.

Scrap

Instructs to remove propeller from service if corrective action requires scrapping.

Maintenance

Broken tips and damaged blades

Describes manufacturer repair for blades if 85% remain crack-free; replacement options.

Dynamic Balance

Covers dynamic balancing procedures, required equipment, and acceptable imbalance limits.

Inspection Procedures Prior to Balancing

Outlines pre-balancing inspections after reinstallation on the aircraft.

Trouble Shooting

Static rpm too low

Troubleshooting for low static RPM, identifying if governor or propeller limits engine speed.

Propellers with Dual-Piston-System

Remedy for low static RPM using pitch stop rods and warnings about rod adjustment.

Extremely slow pitch change or no pitch change on ground

Diagnoses slow or no pitch change due to blocked oil lines, sludge, damaged mechanism, or corrosion.

Slow Reversing or No Reversing

Lists causes for slow/no reverse like high temperatures, leakage, low pressure, wiring damage, or sticking blades.

Propeller does not return out of Full Reverse

Troubleshoots failure to reach positive pitch after reverse, possibly due to sticky valve.

Airworthiness Limitations Sections

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