EasyManua.ls Logo

MTD 61Series User Manual

MTD 61Series
89 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Professional Shop Manual
61/65/70 Series Horizontal Shaft Engines
MTD Products Inc - Product Training and Education Department
FORM NUMBER - 769-04015
04/2008
NOTE: These materials are for use by trained technicians who are experienced in the service and repair of outdoor power
equipment of the kind described in this publication, and are not intended for use by untrained or inexperienced individuals.
These materials are intended to provide supplemental information to assist the trained technician. Untrained or inexperi-
enced individuals should seek the assistance of an experienced and trained professional. Read, understand, and follow all
instructions and use common sense when working on power equipment. This includes the contents of the product’s Oper-
ators Manual, supplied with the equipment. No liability can be accepted for any inaccuracies or omission in this publication,
although care has been taken to make it as complete and accurate as possible at the time of publication. However, due to
the variety of outdoor power equipment and continuing product changes that occur over time, updates will be made to these
instructions from time to time. Therefore, it may be necessary to obtain the latest materials before servicing or repairing a
product. The company reserves the right to make changes at any time to this publication without prior notice and without
incurring an obligation to make such changes to previously published versions. Instructions, photographs and illustrations
used in this publication are for reference use only and may not depict actual model and component parts.
© Copyright 2007 MTD Products Inc. All Rights Reserved
www.mymowerparts.com
For Discount White Outdoor Parts Call 606-678-9623 or 606-561-4983

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the MTD 61Series and is the answer not in the manual?

MTD 61Series Specifications

General IconGeneral
BrandMTD
Model61Series
CategoryEngine
LanguageEnglish

Summary

Introduction to MTD Professional Shop Manual

Spark Plug Service

Details on spark plug type, gap, cleaning, and inspection.

Air Filter Maintenance

Information on air filter types, function, checking, and cleaning.

Oil Specifications and Level Check

Recommended oil type, capacity, and how to check the level.

Engine Oil Change Procedure

Steps for draining and refilling engine oil.

Fuel Requirements and Considerations

Details on fuel types, alcohol content, and octane ratings.

Fuel Filter Replacement

Procedure for replacing the fuel filter.

Valve Lash Adjustment

Steps for checking and adjusting valve lash.

General Torque Specifications

Table of torque values for various fasteners.

Maintenance Schedule Chart

Schedule for routine maintenance tasks.

Basic Troubleshooting Guide

Defining the Engine Problem

Lists common engine issues and symptoms.

Identifying Problem Causes

Lists potential causes for engine starting and running issues.

No Start Diagnosis

Explains the four critical factors for engine operation.

Poor Running Conditions

Covers symptoms like starts-then-dies, low power, and unusual smoke.

Low Compression Diagnosis

Lists causes for low compression like valve lash and wear.

Flow Blockage Issues

Discusses exhaust and intake blockages affecting performance.

Smoke Diagnosis

Explains causes for black, white, and blue smoke.

Engine Noise Diagnosis

Details causes for knocking, clicking, chirping, and exhaust tone issues.

Engine Overspeed Diagnosis

Explains causes and consequences of engine overspeed.

Engine RPM Surge (Hunting)

Discusses over-governed conditions and lean air-fuel mixture.

Performing Engine Repairs

Steps for diagnosing and performing repairs.

Prime Test Procedure

How to perform a prime test to isolate fuel system issues.

Leak-Down Test Procedure

Detailed steps for performing a leak-down test.

Compression Test Procedure

Steps for performing a compression test and interpreting results.

PCV System Testing

Procedures for testing the PCV valve and system.

Air Intake Systems Service

Carburetor Removal

Steps to slide the carburetor off the studs.

Chore Engine Air Filters

Information on air filters for chore engines.

Servicing the Air Filter

Steps for accessing and replacing the air filter.

Carburetor Insulator Service

Steps for removing and installing the carburetor insulator.

Insulator Installation and Torque

Procedure for installing the insulator and tightening nuts.

Fuel System and Governor Maintenance

Fuel Inspection Procedures

How to inspect fuel for water, dirt, and discoloration.

Fuel Alcohol Content Testing

Methods for testing fuel for alcohol content.

Fuel Cap Vent Testing

Procedure to test the fuel cap vent for proper operation.

Fuel Filter Service

Information on cleaning or replacing the fuel filter.

Fuel Line Inspection

How to inspect fuel lines for cracks, clogs, or brittleness.

Fuel Tank Removal and Installation

Steps for removing and installing the fuel tank.

Choke Operation and Troubleshooting

How the choke works and common starting issues.

Primer System Testing

How to test the dry bulb primer for proper function.

Primer Replacement Procedure

Steps for replacing the primer bulb and hose assembly.

Carburetor Inspection and Service

Procedures for inspecting and cleaning carburetors.

Carburetor Disassembly and Rebuild

Detailed steps for disassembling and rebuilding the carburetor.

Float Removal and Inspection

How to remove and inspect the carburetor float.

Main Jet Removal and Service

Steps for removing and cleaning the main jet.

Metering Plug Inspection

Inspecting the metering plug for proper function.

Lubrication System Maintenance

Starter and Charging Systems Service

Ignition System Maintenance

Exhaust System Maintenance

Cylinder Head Service

Crankshaft, Piston, and Connecting Rod Service

Engine Failure Analysis

Related product manuals